A friend of mine who worked at a local tire shop would bring me a bucket of old wheel weights every month or so. I would say about 25-35% of them were not lead on average. I would say you are doing pretty well.
I started out using CCI exclusively, and swore by them because I found them to be very consistent and never had one fail to ignite.
When prices started creeping up to and past the $35/1k mark, I bought a few thousand wolf and Tula primers for about $18/1k. For my shooting needs they are...
As far as I know this can not be done directly in QuickLoad. I am using an older version, so there may be an update that addresses this issue.
The only thing I could think to try is adjusting shot start initiation pressure. This would by no means be scientific, but it may give you some idea...
I don't have any pictures handy, but I have built a few similar to what you are describing.
The only problem I see with what you are trying to do is that there can be such a variation in brass ejection patterns between any two guns, or the same gun with a different load. Your brass catcher...
http://www.sellier-bellot.cz/pistol-and-revolver-detail.php?ammunition=9&product=66
Looks like this is what you have. I've never heard of 9 mm BROWNING COURT, but it appears to be the same as .380. From casing pictures I have seen on other sites of the two, it appears the only difference is...
Assuming they are all lead, about $2000 sounds fair for that kind of volume.
Only problem is more and more WWs are getting to be zinc and steel. My local tire shop averages about 60% lead with the remainder being zinc/steel, and the amount of lead seems to be going down about 5% per year.
I started reloading as a cost saving measure. That very quickly turned into shooting about 4 times what I normally did, because the ammo was so inexpensive. Then I began casting to actually save some money.....not I shoot about 10 times the amount that I used to!
Totally worth it though...
A good portion of my gun collection came to be due to finding a large amount of brass on the range that I didn't have a gun to reload for.
I can only hope one day I am fortunate enough to stumble upon a pile of 50 BMG brass on the ground!
The only other thing I can think of is that it was separating when it hit the backstop, earth berm about 25 feet away, and splattering back.
At this range it normally rains dirt/mud with every shot from this beast.
Shot some 500gn Hornady SP bullets yesterday and while packing up to leave the range noticed many copper jacket fragments withing about 2-5 feet of the firing line and one on the bench. I am sure these were not here when I started shooting because I scrounged the range for brass and saw nothing...
The biggest problem I have is finding too much brass of a caliber that I do not own a gun for.
I mean, I have no choice but to buy a gun that I can reload them for.....
This by far my favorite bullet for my 8 3/8" 500 S&W. While I haven't gotten a chance to chrony any of these loads yet, I am still very pleased with their accuracy and performance. I use Starline brass and Winchester large rifle mag primers for the below.
For a light plinking load, :D, I use...
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