AR10 project- by the numbers

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Then it was time to tear it apart. The barrel nut was more difficult to remove than any AR type rifle I have ever seen. Yes, I was using the right tools, but it still stripped the teeth off the barrel nut. No idea how or why the assembler put it on this tight. dt barrel nut.JPG I sprayed PB blaster all through the delta ring area, and let it sit overnight. It took me standing on the work bench to keep it on the ground, and a friend on the wrench to get the nut off. Fortunately, I didn't need it again.
 
Then it was time to tear it apart. The barrel nut was more difficult to remove than any AR type rifle I have ever seen. Yes, I was using the right tools, but it still stripped the teeth off the barrel nut. No idea how or why the assembler put it on this tight. View attachment 800451 I sprayed PB blaster all through the delta ring area, and let it sit overnight. It took me standing on the work bench to keep it on the ground, and a friend on the wrench to get the nut off. Fortunately, I didn't need it again.
sometimes some good fast wraps with a mallet will help brake the nut loose.
 
Next I worked on the upper. The MWI tube/barrel nut combo went on with no issues- just a little anti-seize on the threads, and 33 foot pounds of torque. Then I installed the MLOCK steel rail sections, and the Troy back-up irons, with blue lock-tite, and dropped in the PRI gas buster charging handle- also a "veteran part". dt rails installed.JPG
 
Next I worked on the upper. The MWI tube/barrel nut combo went on with no issues- just a little anti-seize on the threads, and 33 foot pounds of torque. Then I installed the MLOCK steel rail sections, and the Troy back-up irons, with blue lock-tite, and dropped in the PRI gas buster charging handle- also a "veteran part".View attachment 800460
i like that handguard
 
after the second barrel I removed, I decided if the barrel tool didn't get it at 80ft lb, It was a rag and pipe wrench. Can't say it was a bad idea. Pipe wrench wrapped in denim/leather/wool does far less damage than a good barrel wrench when torque is high.
 
The next step is installing the Larue MBT trigger kit (currently on sale for $87) and the Gemtech quick-mount muzzle brake and shim kit, which is required to mount my Gemtech HVT suppressor. So at this point we're playing the waiting game, but hopefully not for too much longer. Gotta love proprietary suppressor mounts- $100 dollars for that stupid hunk of required metal! It will probably get here first, since the trigger is back-ordered. That trigger is an essential part for this project- the stock one is so bad that I had to drastically change my shooting position when I test-fired the rifle when it was in stock configuration, so I won't be firing this thing again until I have the rest of it- firing it with that original trigger at this point would be a waste of both time and ammo. That said, I am really chomping at the bit to see how this rifle performs with the new trigger and the new handguard.
 
sometimes some good fast wraps with a mallet will help brake the nut loose.
I figure the combined weight of the bench, everything on it, and me was well over 250 pounds, probably more like 275. There was a 12" breaker bar on the wrench, and the bench with me and everything else on it was 3-4 inches off the floor when that thing finally broke loose. At that point, I was mostly concerned about getting smashed by my assistance, the wrench, and the breaker bar when it let go, but I was able to avoid injury. This was the same method I used on the first attempt, but I was on the wrench and my wife (who weighs a lot less than me- which is a good thing) was on the work bench, trying not to fall off it as it raised off the floor. I guess the increased counter-weight, and the PB blaster oil made all the difference in the world.
 
Looking very good. That'll be a nice one when finished. Always attracted to n AR-10 yet haven't built one so far. In the military civilian life, etc, me and delta assemblies don't jive unless they're well worn. My last removal of one lasted several hours from morning into the night, ending in failure. Cheater bars, 9lb sledge, heat, lube, all of it it. Next morning put it in a friend's vise which probably weighs a solid 200 pounds. Failure. Friend comes by with a fairly large and very nice looking dead blow hammer. I held the armorer't tool and he gave it a little whack. Nut spun like a bearing. I was shocked but forever grateful. Here's a pic when I was in the middle of delta hell. And I'm actually looking at doing another build which includes a delta assembly. Just shoot me now.

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Though still serviceable, the rcvr block melted from "indirect" heat from my heat gun.

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Nice write up @FL-NC. Thanks for putting the effort into sharing the details. Looking forward to seeing it finished and, more importantly, what it does down range. Got to be better than 2 MOA
 
looks like a cool project

curious what ammo you intend to use
 
I would add an adjustable gas block.

I probably would to. I just finished an Aero Precision .308 build and I’m having trouble with some of my reloads. The reloads were a light plinking load for my Tikka (39.5 gr of H4895 over a 150) so I’m thinking that may be my issue. Otherwise, I may need to check on the alignment of the gas port on the barrel and block because I hear that most .308 ARs are notorious for being over gassed. Either way, an adjustable gas block would be a very welcome addition to really get it dialed in.
 
I think you know how to properly massage the trigger it came with , I did that to my AR-10 while "waiting" on a La Rue and never looked back. Crisp 4 pounds in two hours of honing. But I was lucky with the nasty AERO Trigger.
 
I think you know how to properly massage the trigger it came with , I did that to my AR-10 while "waiting" on a La Rue and never looked back. Crisp 4 pounds in two hours of honing. But I was lucky with the nasty AERO Trigger.
I could, but for $87, I'll just wait for the good one.
 
Well, finally got a package in from Larue! Installed the trigger with no problems, and put on my can. Go figure- the trigger came in while I was at the range, so now I have to wait until next week to start shooting this thing. So, other than putting on the padded V-TAC sling (when I remember where I put it) and eventually adding a do-dad or 2 to help me take out hogs at night- this thing is done. Not bad for something I got together spending only about $350, trading some unused gear, and scrounging around the workshop for the rest. Assuming it works right.

AR10 done.JPG
 
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