...an AR gunsmith with bolt-fitting skills?
Sort of an unusual request as most AR bolts are drop in fit, although I consider it good practice to check headspace on any bolt. What specifically do you need done to it?
Can you turn the bolt when you insert it into the barrel extension by hand without the case gauge?
If you can not the barrel was not cut to spec or the Extension is out of spec. I would not cut on the bolt, those are supper hard and you don't want to weaken it.
After reading the pdf you need to have the chamber reamed. Barrel mfg should have done this at the factory. Return to factor for them to correct.
Sounds like the chamber wasn't finish reamed, is it supposed to be ready to shoot?
Are you checking head space with a stripped down bolt?
Do you have a way to measure the bolt face depth, from the lug face? This should be 0.125". I have run across a few that were 0.126, and 0.124". If 0.124" it's 0.001" shallow make it fail the go gauge.
...Can you recommend a gunsmith with experience finish- reaming ar barrels?
Arizona is full of good gunsmiths. Any of them should be capable of reaming a chamber. Doesn't have to be AR specific. Same process for all. He will need your barrel and bolt. Of course he will need the reamer and headspace gauges for your caliber.
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Using the little depth extension off my Starrett dial caliper, I got some strange stuff which makes me think I didn't do this right.
For 5 places on the Pro2A boltface, measured from the top of the lugs, I got 0.118" in two places and 0.119" in three.
For 5 places on the Faxon boltface, measured from the top of the lugs, I got 0.118" in four places and 0.119" in one place.
So for the halibut, I checked the boltface of an unused milspec 5.56 bolt and got 0.118" in each spot for four places.
My technique must be wrong. I extended the little extension out past 0.135" as read on the dial, and gently pressed the extension into the boltface until the extension was touching the boltface and the two sides of the caliper were touching the lug surfaces.
A true depth micrometer would have been ideal, but that I do not have.
I rechecked my notes and the measurement as 0.120". I had bolts that ranged from 0.119-0.121" but this depth can be adjusted by cutting the locking lugs. Even with those measurements I was getting a 0.002" swing in head space.
Looking at the blue prints this is the way it's determined.
The locking lugs have a spec of 0.278" ±0.002"
The breach face is 0.156" -0.003" (from the locking lug face.)
If dead on spec your looking at 0.122"
if on low side you could be all the way down to 0.117"
That's definitely in range! Please share, and I'll contact them tomorrow during their business hoursI know an AR gunsmith in El Paso, but I'm not quite sure if that's too far for you.