Type of weld for AK muzzle break?

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jbauch357

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The spot weld that holds the muzzle break on my AMD65 AK47 cracked the first day out shooting it. The break is still attached and won't come off, but I want to make it solid again...

I'm wondering if there is a certain type of weld that should be used to repair it, or if I can just take it to Joe Bob's Welding and have them grind off the old one and place on a couple new spot welds?

Here is a pic:
IMG_3355.jpg
 
i would say take it off because one day you might shoot and ........ bad picture. take it off and port it you will have a nice SBR knock off and get a duracoat in your favorite aqua color.
 
you need to be careful of heat build up in the barrel when you weld. You can make a heat sink out of a pair of vise grip pliers, just attach them just beyond where you are welding. You'll want a "Full penetration" weld. The weld you have was likely done with insufficient power and did not actually mix the metal. This would best be done by a 220v or higher welder. To do a really good job of it you could drill a small intent into the barrel and muzzle device, then fill the depression with the new weld. (Similar to how a fillet weld) This will make it look better and also impossible to turn out. You probably do not want to make a solid weld, just a better spot weld or 2. If you do 2 let the metal cool fully before doing the second. Weld quickly and limit the amount of heat put into the gun. I've not done this to a gun, but as a construction manager, I have had to deal with certified welds and x-ray inspections, and have learned a little about welding & metal work.
 
If that muzzle brake is threaded on, it may be okay to just leave it as is and check it now and then.

For a proper weld job, I'd say go find someone who's skilled with a TIG welder; he can put a good weld in place without applying so much heat as to risk damaging anything else. He may want to preheat the area a little, and it will have to be as clean as you can get it. You can grind off the old weld (which is pretty ugly) and a good operator will make the new one look much nicer.
 
TIG is your only good choice for the job. If you remove the brake and grind/file away at the old weld you can make the new one flush, paint over it, and never know it's there.
 
thanks guys, I'll do some calling around today and see if there are any gunsmiths that can recommend a welder for the job or hopefully have the equipment in shop to do the job themselves...

If that muzzle brake is threaded on
not threaded on, the pin you see at the top is the alignment pin that keeps it from turning to keep the ports pointing horizontally...
 
If its not threaded on what is holding it on since the weld is broken?

I think it's a quasi-press fit with a spot weld, but not 100% sure. It's loose and wobbles around but doesn't want to come all the way off - I'm not going to shoot it or take it anywhere unless it's to the gunsmith for repairs...

I should probably just call the company that built it and see what they have to say...
 
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