it happened to me one time, several years ago when a shooting buddy had a bucket with several hundred 40sw rounds that he wanted to burn, we were jamming mags and drinking coffee and i never noticed the 9mm round that i picked up. . . .i was being careless. i went to shoot the course of fire and "bang bang bang pop" and i didn't eject. curious i opened the slide and there was a 9mm case that fit the 40sw chamber. it did not split but it was ballooned. it was scary, we emptied all mags by hand and reloaded, verifying our rounds with much more care.