the massive amount of toolmaking experience required to create this 1/2-scale arm by "hand".
Actually............................................
I don't have the kind of experience I expect a lot of folks think I do. Up until June of this year, my equipment was limited to a Harbor Freight mini mill and mini 7x10 lathe, and a very small selection of tooling.
I made a few small things here and there, but it wasn't until January of this year that I really started getting into it, as a result of broken parts on some of my RC cars for which a strong enough commercial replacement wasn't available. It started out with A-arms and mounts:
Then moved on to some more complex pieces like hub carriers, my own design for electric conversion mounts, brake calipers for another custom build, etc:
Cut my teeth on carbon fiber doing a custom 4mm thick chassis for this RC-10, as well as a 6061-T651 two-into-one nose brace and a number of other small parts:
I had started buying more tooling, quickly discovering that a drill press vise and a set of HF end mills wouldn't cut it, but the biggest limitation really was the mill itself. I was figuring out how to deal with it, though, equipping it with DROs, a decent 4" tilt/swivel vise, learning how to hold tolerances with a machine that has a lot of movement, and also getting a better grasp on speeds and feeds. The last project on the little critter was a micro V8 engine block, which was never meant to run, just proof of concept:
I had been acquiring more tooling through the spring, scoring some eBay deals on cutter lots, measuring tools, etc.
Then in June, we moved in the big Lagun FTV2, which came with a 6" Palmgren vise. I promptly scored the Troyke DMT12 table, and began learning the ins and outs of a larger machine, and all the ways one can use a rotary. I played with it a bit through the summer, and I knocked out some 80% lowers, but this is honestly my first major project on this machine, and my first gun build aside from some cobbled together muzzle loaders and single shots.
I have never had any formal training, but as I mentioned earlier in this thread, I've been working with metals for 20 years. I just did it the shade tree way most of that time, with drill presses, bench grinders, hack saws, die grinders, files, etc. Was able to turn out functional things, but without the proper equipment, complex parts with tight tolerances are just not really possible.
This will certainly not be my last gun build, and as I do gain more experience, I'll pick up speed, develop more efficient orders of operations, and stop making so many mistakes-namely the ones that kill cutters. I also intend to do a running V8 engine about double the size of the micro pictured above. That'll be a bigger challenge than this project, though.
I do feel that I have a certain gift for this stuff, but I also still have a lot to learn. I'm mostly self taught, but I have a good friend who is a machinist by trade, and the resources out there on the internet have been very helpful.
I guess the point I'm trying to make is that if you have a mechanical mind and apply yourself, machining isn't rocket surgery, and you don't need professional training-just a willingness to invest the time and money, and to learn what you can from others and not become overly frustrated by your mistakes. I've broken a lot of tooling and scrapped a lot of pieces figuring out what works and what doesn't.