APPENDIX 4 REPORT OF THE M16 RIFLE REVIEW PANEL
Primer Sensitivity
Initial Specifications. Ammunition specifications established by the Air Force on 24 January 1963 provided for quality control against cocked, inverted, loose, and nicked primers. The specifications further provided for inspection and test of waterproofing
and the crimp of primers. However, the specifications did not provide for specific limitations on primer sensitivity for 5.56mm ammunition.-
Development. At the first meeting of the Technical Coordinating Committee on 26 March 1963,1 the Air Force representatives submitted a list of reported ammunition deficiencies, which included "high primers" and "primers too sensitive". It was agreed that Frankford Arsenal would investigate the matter and recommend corrective action.
One of the malfunctions reported by the Air Force was the premature firing of cartridges that occurred upon initial charging of the M16 rifle with a cartridge from the magazine, or upon singleloading of a cartridge directly into the chamber, or when two rounds were fired at one trigger pull during semiautomatic fire.
This malfunction was attributed to "high" or protruding primers, although the tests did not confirm this theory.
However, analysis indicates that if high primers caused the premature firing, the firing should have occurred upon impact of the bolt face with the protruding primer. At this point in the weapon cycle, the bolt head would not. have been rotated to the locked position by action of the cam pin and carrier. Had firing occurred with the bolt in the unlocked position, it would have resulted in a blow back and would not have been undetected. No such disruptions were reported-. Since premature firing occurred after bolt-locking, it must have coincided in time with the impact of the bolt carrier against the bolt head. At the instant of impact, the "free floating" firing pin is moving at the velocity of the bolt carrier. The kinetic energy of the pin must be dissipated by such frictional forces as it encounters in the forward movement, and, finally, in impact of the firing pin tip with the primer of the chambered cartridge. This premise was confirmed by the visible indentation appearing on cartridges which were chambered by the mechanism and extracted unfired.
Frankford Arsenal identified test procedures for measuring firing pin energy and recommended limits for primer sensitivity.