Howdy
With over 40 years of experience buying revolvers, perhaps I can add a little bit of common sense.
With all due respect, you need to lighten up.
You know I just read the post about how to choose a revolver and I do not see anywhere that he says that the cylinder should be locked up rock solid when the gun is at battery.
As far as rotational play when the cylinder is at battery is concerned, every revolver manufactured since the 1850s or 1860s has a Forcing Cone at the rear end of the barrel. The forcing cone is nothing more than a funnel. It's function is to gather in any bullets that have left the cylinder slightly out of alignment and redirect them to the bore. I have lost count of how many revolvers I own, probably more than four dozen at this point. The oldest revolver I own is a little S&W No. 1 Tip Up made in 1870. I have revolvers made in every decade since then. Of all those revolvers, the only one that shows absolutely no rotational play when the cylinder is at battery is a S&W New Model #3, made in 1881. The only reason it is so incredibly tight is that it was sent back to the factory in 1965 and completely refurbished, bringing it back to probably tighter tolerance than when it left the factory.
The point is, modern production revolvers are designed to compensate for any slight misalignment when the cylinder is at battery.
Unless you are talking about a custom firearm, such as some of those that have been mentioned, when you talk about a production gun there is going to be a little bit of play in it. If there was not, you could not afford the gun. A tiny amount of rotational play when the cylinder is at battery is completely normal. Trust me on this after buying revolvers for over 40 years.
A little bit of endshake (forward and backward play of the cylinder) is also very common. Not quite as forgiveable as a little rotational play, but I have never, ever not purchased a revolver just because of a little bit of endshake.
Cylinder gap. Jeez, I have revolvers that have a gap of around .002. Most of my revolvers have a gap somewhere in the vicinity of .005-.008. It really is not that big of a deal. One of my old, old revolvers has a gap around .012, and it is not even completely parallel. Yes, that is a bit excessive, but the gun is over 100 years old and has seen some hard times. Yes, I do shoot that gun, although only with low pressure Black Powder loads, and it is not a problem. Just makes for a lot of extra smoke and flash coming out of the gap.
I am very new to this forum, but I find that the more I read of what Old Fluff has to say, the more I agree with him. Particularly his point about how few shooters actually read a shop manual for the guns they are complaining about.
I am looking at Jerry Kuhnhausen's Colt Single Action Shop Manual right now. He recommends a barrel cylinder gap of .006 for jacketed bullets and .008 for lubed lead bullets. He has modified that statement slightly for Ruger single action revolvers, calling out .004-.006 for jacketed bullets and .008+ for lead bullets.
You know when the Army first tested the 1911 in 1911 they ran them through all sorts of torture tests, including making sure they functioned after being covered in sand, dirt, and mud. A highly tuned target 1911 may not pass such a function test, its tolerances may be too tight. But the classic 1911s were made to slightly looser tolerances so they could be mistreated and keep on shooting. Its no different with a revolver. The key elements of a revolver are open to the elements, they are not protected from the elements down inside the slide. Get too tight a fit between the bolt and the cylinder stop slot and a little bit of dirt may stop the thing from working. Get all the slop out of the action and you may find that you start getting some throwby when you start shooting double action fast and furious.
I am a dyed in the wool fan of S&W, I have been collecting them for over 30 years. I have such confidence in S&W products (pre-mim anyway) that unless I see signs of obvious abuse, I have no reservations whatsoever about taking an old Smith home after just a few cursory tests. They are so well made that you have to really do something terrible to a Smith to ruin it, and that kind of abuse will be obvious.
Maybe I am that guy you want to be. Confidence in firearms only comes with experience. You can read all the stuff on the internet you can find, but the bottom line is you will only be confident after you have some experience under your belt.
I remember very well how scary it was the first time I removed the sideplate from a S&W. I took one look at all those parts in there and put the plate back on and probably did not take it off again for about 20 years.
Consider buying this book:
http://www.gunbooks.com/sw.html
You can find it many places, including Amazon. It is the best book in print about how to disassemble, service, and reassemble a S&W. Remember, don't pry the plate off.
Kuhnhausen also has excellent books about Colts, Rugers, the 1911, and a bunch of other guns.
FINALLY!!!
If I wuz you I would go out and buy another nice old S&W Model 10. There are a zillion of them out there. Lots of police trade ins. You are not going to spend a lot of money on it. I can almost guarantee you that it will work just fine. Shoot that gun a lot. Get used to it. Forget about worrying about a .003 gap or the cylinder locking up with no motion at all at every chamber. Consider it a learning experience. Buy the Kuhnhausen book and learn how to take it apart. It is not rocket science, if you have the manual dexterity to take a 1911 or a Mark II apart you can take a S&W apart too.
Go buy a nice old Smith and have fun with it.