SDS Tisas 1911A1 evaluation + first rounds

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ImperatorGray

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Rambling preamble

More than a decade ago, Tisas 1911's were being imported as Regent R100's and getting good (if vague) reviews. I put hands on one and didn't get past the feel of the front strap. The dimensions were screwed up similarly to how the early Springfield's were. Possibly worse.

Today, there are Tisas 1911's being imported under the SDS name and, again, these are getting thumbs-up reviews. And again: A lot of the reviews are pretty vague. Some I read spent most of their ink on what a 1911 is, how good the USGI-ish version looks alongside Saving Private Ryan cosplay kit, or a PR recap of who works at SDS (Army vets and a former director at Kimber).

Per GunDigest:
Essentially, SDS Imports sent their smart guys to TISAS and showed them how to build 1911s the right way. Two of the engineers at SDS Imports, Scott Huff and Gaines Davis, rotate between Knoxville, Tennessee, and Turkey to make sure TISAS is building 1911s to the high standards SDS Imports have set. These engineers literally look over the shoulders of the workers at TISAS and have instituted high quality control standards that must be met before the handguns are shipped to the United States.

Well, great. But we've all heard that story before, and the results don't always live up to the hype.

The 1911 was designed prior to the age of modern machine passes. This was the gunsmithing era of firearms manufacturing, when a lot of putting one together was mating pieces by hand, checking the fit, and then removing material and rechecking until it could pass the tests. There was a lot more skilled labor involved than there is in assembling most firearms today.

Which is why any 1911 retailing for under $400 seems likely to have gone down some shortcuts. Heck, a lot of 1911's in the $800-$1,200 range have taken some shortcuts, particularly when it comes to barrel fit. That's the kind of thing I want to know about when I read a 1911 review, not whether it exhibits hammer bite out of the box (anybody who's been around 1911's can tell by glancing at a photo how bad a given pistol will bite them) or how accurate a given shooter thinks it shoots.

I'll go ahead and throw that stuff in here, too, but for the most part this is going to the be review I wanted to read, as someone who has built a 1911 or two from bare frame up when he had more brains than money. (I have lost brain cells since, and make more money, so at this point I think I'd rather throw money at a custom somebody else builds than again spend that level of attention making something exactly how I want it.)


Initial impressions

Just looking over the various entries in the SDS/Tisas product line, it seemed that these were spec'd out by folks who actually understood what OG 1911 fanatics want in a pistol. That made the PR fluff referenced above sound plausible. Based on the offerings, they're not trying to win over those who think pistols are cool because they've seen them in flashy video games or John Wick movies. They're catering to those who appreciate the 1911's unparalleled user interface and its old-school utilitarianism. In other words, they knew to play to the platform's strengths.

The specific unit I purchased panders to the war-movie crowd.

Model: 1911A1 U.S. Army WG
UPC: 723551440186


The IAC Regents that didn't do it for me above were built on cast frames. SDS wants to make darn sure you know theirs are forged. And not just that, but that they're hardened before machining, so that they don't warp out of spec during the heat treat.

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Cast frames are fine, but they don't lend themselves to front-strap checkering should the owner want that upgrade down the line. The front strap on my sample measures 0.060" thick, which should be adequate for adding 25lpi or 30lpi checkering.

The front strap, and the pistol as a whole minus the mainspring housing, feels like a Colt in the hand.

The MSH feels good - it doesn't feel like a Colt, because it's a compromise between Colt's arched A1 MSH and the original flat MSH. As such, it's the best-feeling arched MSH I've used given that I I prefer the feel of (and shoot better with) flat. At the range, there was no noticeable difference between how this worked for me versus a flat MSH. I'll be curious to see what my pal the arched-MSH fanatic thinks of it, but my guess is he won't notice the difference from his preferred shape either.

And speaking of hardening: The original military Colts were hardened only in small, key areas (after a period of being hardened not at all). I've seen gun-rag gushing on how this is an "exact" replica of a WWII pistol, but the truth is that this isn't exact and that exact isn't what you want anyway. (There are also lots of small cosmetic differences that will be less readily noticed than the rollmarks, particularly in the knurling. If you care, you can compare variations iterations of the originals here.)

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The pistol comes with WWII-ish plastic grips that are ready for the addition of an ambidextrous safety and gorgeous WWI-ish double-diamond checkered walnut grips that are not. Also: Cleaning brush and cleaning rod, chamber flag, screwdown-type trigger guard lock, manual, bushing wrench, and two magazines.

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Magazines

Supplied magazines are Check-Mate brand, drilled and tapped for bumpers, with quality anti-tilt, seven-round followers. Follower dimple is present to prevent last-round loss. As one would expect from Check-Mate, both springs had appropriate tension.


Thumb lock

The thumb lock aka manual safety is a make-or-break point with me. Far too many 1911's have either mushy or immovable thumb locks that need to be replaced or reprofiled by hand. The SDS has a lovely GI-style tabbed thumb lock with slight knurling. It snicks positively on safe and off safe exactly as it should.

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Both thumb lock and grip safety pass engagement tests: With either applied, the sear does not creep whatever pressure is exerted on the trigger. (Easy 1911 safety checks are described here and here.)

Some pistols in this price range have skipped the detent notch. As shown below, it is present and properly executed on the SDS.

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Trigger

The trigger has short steel shoe, has almost no vertical play, lacks excessive takeup and overtravel, and resets exactly as distinctly as a 1911 should.

In the spirit of old-school, the hammer is the type that can draw blood with a good high grip. Given how well-executed the trigger pull is, I'd hesitate to swap the hammer out for something less blood-thirsty and begin doing the trigger job over again. Instead, I'll note that the hammer spur is easily bobbed if one prefers the practical to the historical - and that SDS offers other models with Commander hammers or beavertails, either of which will tame the beast.

This sample's trigger pull averaged almost exactly 4lbs.

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The trigger knurling is not as aesthetically pleasing as on the originals, but it provides the idea and a secure purchase for your finger pad. In practice, I consider this superior to the serrated trigger faces that have been the standard for some decades.

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Firing pin

The firing pin is a .45-profile titanium example that has been anodized to mimic nitre blue aka fire blue. The blue is as conspicuous in real life as it is in the image three photos above.

The reduced mass of titanium is often used to pass muzzle-down drop tests for pre-Series 80 1911's. The half-cock notch of the 1911's hammer makes it safe from a drop jarring the sear out of the way, and the grip safety renders it drop-safe from the trigger's mass continuing abaft in a rear-first impact.

(This was the specific design purpose of the grip safety, and it is perfect for the job being as the same inertial forces acting upon the trigger will be acting upon the grip safety to maintain it in the "safe" position. This was particularly necessary given the high mass of the original long steel triggers in pre-A1 1911's. There's a reason Sig came out with a reduced-mass P320 trigger after all those public drop-fire complaints.)

The remaining potential drop fire was if the pistol were dropped directly on its muzzle. In that case, given enough height, a weak enough FP return spring, or a soft enough primer, a steel firing pin could continue traveling forward with enough force to set off the chambered round without anything else in the fire-control group having budged.

Colt's solution was to, in 1983, introduce the Series 80 pistol with a firing-pin block that had to be activated by the trigger. Nineteen-eleven heads, tending to be purists, lost their minds at the addition of four extra parts on the theory that they added additional fail points, ruined the trigger pull, or both.

The reality is that I have shot Series 80 Colts that had superior triggers to some very fine Series 70 pistols. (Series 70 being a term commonly applied to non-Series 80 1911's, though Series 70 originally referred to a specific barrel bushing that is no longer made. Colt has even reissued "Series 70" pistols that lacked Series 80 parts - and lacked Series 70 bushings to boot.) SDS wants to make sure you know they have opted out of the Series 80 nonsense, so it's easy to make a guess at why they would ship with titanium.

My preferred method of rendering a 1911 more drop safe is to use a 9mm firing pin in place of the .45 one, but in steel. The only light strike I have ever had in a 1911 was with the combination of hard primer and a titanium firing pin. As you can see in the image below, the slimmer volume of a 9mm pin will result in less mass when materials are the same.

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The titanium pin above is only about 60 percent the mass of the steel one in 9mm. Naturally, I did the pencil test (actually a Bic pen test). The SDS passed it using the factory titanium pin, launching the Bic 42 inches straight up.

This indicates that SDS did not cheat getting a decent trigger pull by holding back on proper mainspring weight.


Extractor

The extractor is well-fit and not clocked.

Tension measured a hair over 15 ounces. Weigand recommends tuning to 25-28 ounces, but I have been satisfied over the years with the "shake" test: Field strip the slide, shove a live round up under the extractor, and shake the slide around to see if the round drops off. (It shouldn't.)

The extractor passed this test admirably.

(Continued in first reply.)
 
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Barrel fit

The barrel is fit decently for a production 1911.

Better than a lot, not as well as I'd like.

As mentioned previously, fitting a 1911 barrel is not easy. "Not easy" typically translates to "not cheap" when it comes to manufacturing, and I can say that the barrel fit here is competing with 1911's more than double this one's price point.

I'm still a little disappointed, because I'm always hoping for a perfectly fit barrel.

At the firearm counter I ran for something like four years, all the self-proclaimed 1911 experts would paw over any new example and immediately start pressing on the barrel hood to see if it wiggled when in battery.

This pistol passes that test. When in battery, lockup both at the rear of the barrel and at the muzzle are appropriately tight, without springing the barrel.

The barrel also passes the "dowel" test, demonstrating that the barrel's locking lugs fully clear the slide during the unlocking process, without gravitational assistance.

The barrel feet provide adequate support all the way through the barrel's travel around the slidelock pin, such that the pistol only minimally rides the link.

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Here's the worst thing I'm going to say about the pistol during this whole writeup: It stops on the link.

That is, there is some binding when we perform the "doorjamb" test. Pressing the muzzle into a solid surface with the slidelock inserted only at its pin, the slidelock is not able to swing freely. Below, it is held up, supported only by tension on the pin. Preferably, this tension would not exist and the barrel feet would exert all tension onto the VIS (vertical impact surface) of the frame.

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I used to check for this religiously on every 1911 that moved through the gun counter, and I can say that only two samples of production 1911's fully passed this test. One was a Colt (and it wasn't even a .45).

So I'd like to not be upset by this, especially given the price point, but I was still a little disappointed. If the barrel fully stops on the link, either the link or the barrel is going to give out at some point. So, is the barrel coming to rest on the vertical portion of the frame at all? Let's take a look at the VIS.

Promisingly, we see a neat little bowtie like Colt likes to cut in their frames.

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More promisingly, we see signs that the barrel feet are making contact with this bowtie.

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Below: Sending 100 rounds of 230-grain .45 ACP downrange at 835fps has accentuated the contact points.

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Here we can clearly see that the barrel feet are contacting the VIS after unlock, both on and below the bowtie. This is not a bad thing: The bowtie exists not only because it is a convenient way to machine but also to prevent the force of the barrel stopping against the VIS from happening at the tips of the feet, as leverage at that point will eventually sheer the feet from the barrel. However, if contact were made only on the bowtie, and the bowtie were the only thing keeping the feet tips from being battered into the frame, the bowtie could be battered down and the feet begin impacting too low anyway.

Below, there are two small points where the feet tips are indeed contacting the VIS. The brunt of the force is coming higher, where it should, but ideally we would relieve the feet tips ever so slightly to prevent this going forward. Easily accomplished with few swipes of a file.

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Small parts

Sear spring is a three-leaf model. The detent spring's kink is omitted. MSH pin is properly dimpled.

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Where mag release, hammer spur, etc are knurled/checkered, the slide stop is serrated. (MSH is serrated also.)

The slide stop does not have a dimple for the plunger, but this did not impede function. It can be readily added with a centerpunch if needed.

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Guide rod is Government-length steel and machined extremely well, an area where I have seen budget 1911's skimp. Plunger tube appears correctly staked. Grip screws are standard thread pitch for 1911's.

The ejector is slightly extended and is held in place by a roll pin.

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The lanyard loop on the MSH is also roll-pinned in place and should be readily removable.

Sights are small but should easy to replace if desired. According to this, the front sight is replaceable with a standard narrow-tenon stake-on.


Other fit-and-finish


Slide-to-frame fit is excellent, with minimal play and no "battle rattle." Cycling is smooth - much smoother than the Kimber Custom II's that flowed through the gun counter - and could easily be made to run like glass with the Bore-Butter-plus-oil hand lap trick if the user desired.

Unsurprisingly, slide travel is inadequate to allow the use of a Shok-Buff (slide will not unlock via racking with one in place).

The machining is excellent, lacking chatter marks or burrs, including the common hiding places as bits wear out.

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Corners are not overly sharp.

Both frame and slide are carbon steel. Finish is Cerakote, approximating the dark-gray-with-hint-of-green that zinc Parkerizing acquires from aged Cosmoline. The Cerakote appears correctly completed, and did not respond to Citristrip or acetone. Cerakote is a cost-effective finish, and I suspect it will satisfy a lot of younger buyers more than actual Parkerizing would. It is smoother to the touch than zinc phosphate, and the zinc can hold liquids close to the surface of the metal. Keep a park job fed with oil and it will preserve the steel superbly. Strip it out with certain cleaning products and then fail to re-oil, and it will fare more poorly.

Additionally, a Parkerized 1911 is unlikely to appear uniform, as the slide and frame are hardened to different points which affects color. (The originals matched much better because, again, heat-treat was minimal to non-existent.)

To give a better sense of this pistol's color, I've photographed the pistol with shades of black that may be known to readers. Photos of the model online have ranged from misleadingly light gray to misleadingly close to black, depending on the photographer.

Here it is wearing Pachmayr's black rubber grips:

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And here it is back in walnut, between Glock's charcoal Gen4 finish and the black DLC of a Gen5.

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Final fitting of the thumb lock was done after Cerakote application to avoid changing tolerances.

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Likewise, the feed ramp was polished after Cerakoting.

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The wood grips received have figuring similar to wood found on a number of other Turkish imports.

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At the range

I and a friend put 100 rounds of Winchester White Box FMJ through it using the issued mags, with zero failures of any kind. Not exactly a high round count, but still: First-day impressions were good.

The hammer blistered both of us, as expected.

As mentioned above, accuracy testing is... inaccurate. For those wanting an assessment, the target below was shot 15 times at 25 yards, as quickly as I could be sure I had reacquired the sights (plus the time to make one mag change). I'm confident the errors in shot placement were my own, re: trigger control and eyesight.

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Brass ejected consistently up and only slightly to the right. No case bulge at the feed ramp.

Primer strikes were reasonably centered, of reasonable depth, and did not exhibit wipe. Not that you'd ever expect to see wipe in a 5" .45 Auto.

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...aaaand now I want to pick up one up in 9mm. (Or two: Maybe a Gov't and a Commander.)
 
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Excellent detailed review.


I talked to Customer Service about the steels used in my Tisas 1911. I got the bargain basement model. I was told Tisas uses "forged M4605" in their frames and slides . Type in M4605 in a search engine and that steel is not found. What is found is MIM 4605. I did this while on the phone, and the CS rep did a similar search and he was puzzled why his spec sheet call out is not found on the web.

You can look up MIM 4605, for a "low alloy metal injected sintered steel", the properties are very good.

As sintered

Ultimate 215 Kpisa
Yield 190 Kpsia
elongation 2%
Charpy Impact 29.0 ft/lb

the composition is

Carbon 0.4-0.6 percent
Mo 0.2-0.5
Ni 1.5-2.5

I am going to claim that for a pistol, the impact lifetime and ductility of the steel is the most important material property given the yield is appropriate for the load. Slides will fatigue crack, so a steel which can take tens of thousands to hundreds of thousands of impacts without cracking is a good steel. Given that it takes the stresses and pressures of combustion. Any of the low grade alloy steels today are superior in every respect to the steels used in service 1911's from 1911 to 1945.

Lawn mover blades are today made out of the steels used in the WW2 1911. A cheap, ductile steel, inferior in all aspects to alloy steels. But cheap. What was used in service 1911's was the cheapest steel that would just do the job.

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A military pistol was spec'd for 6000 rounds. Obviously it had to last longer to make 6000 rounds, and the posters at 1911forums claim a military 1911 will crack its slide at a round count between 10 K and 20 K rounds.

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Tisas claims their slides and frames are forged and then heat treated before machining which allows a more precision fit. Heat treating after machining runs the risk of warp. Tisas said that MIM has been eliminated for the sears. If you know your military 1911's, the first ones were not heat treated, and then slide noses broke off. To keep the slide nose on, the slide was then heat treated two inch back. You can see the parkerizing color change on some pistols. But, the rest of the slide and frames in military 1911's are dead soft. I don't know if there was a surface nitriding, salt bath, or case, to make the slide and frame wear resistance. Even if there was, case is thousandths of an inch thick and does not make much of a difference to the yield of the part.

I asked about the factory accuracy acceptance standard, and was told three inches at 7 yards. Obviously not going to compete with my Les Baer Wadcutter which is two inches at 50 yards, but I have to say, I can keep my Tisas groups on a paper plate at 15 yards. And that is good enough for 95% of everything, except target shooting.

I was also told the 45 ACP sights are regulated for 230 FMJ, and the 9mm for 124 grain bullets. Mine shoots to point of aim with 230 FMJ's going at 800 fps, which is the weight and velocity of ball ammunition. The recoil spring for the 45 ACP is the standard 16 lb spring.

Customer Service suggest viewing their promotion film on youtube. I do not see any drop forge hammers at this facility, and nor would I want forge ovens and drop hammers next to the CNC machines! The shaking and dust would put things out of order quickly. I think it is probable that TISAS subcontracts out the forgings for the slides, frames, barrel stock, and takes whatever comes in and machines it. The days were everything was done in house are gone, buying from specialized vendors is the most common practice today.

Tisas Promotion Film



Similar but with some AK47’s

Modern Ammunition Manufacturing Process: Inside Gun Factory



I remember when everything was single stage machined. Modern automated CNC seems like magic. You kids have no idea how limited manufacturing technology was until the semi conductor.

Cold Hammer Forged Barrel Production and Testing Phases



The factory floor is what I expect a medium sized CNC factory to look like. I have walked on old time fabrication shops, they were messy, dark, noisy, and now, extinct. With CNC machines you can rearrange them as needed for a different product flow. The old machines were typically single stage, bolted to the floor, and production flow resembled mazes. The product went way to the right, far to the back, then back to the right, then left, middle, front, etc, etc. And there used to be lots of inventory in piles on the floor. Today the production line is set up so things go through start to finish, no inventory inbetween. One advantage, if something is out of tolerance, the condition is picked up early, instead of finding out parts that were made three weeks ago are bad, which is what used to happen.

I am sure the sequence of someone running a drill press is promotional BS to make the viewers feel good. It is too expensive to have a dedicated person running a single stage drill press all day. Obviously they have a drill press, got to wonder why it is there.

I like my Tisas. I also like double diamond cocobolo grips, the redder the better, and so replaced the factory grips.

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sights are excellent .

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If I can stay on a pie pan at 25 yards, one handed, with an iron sighted pistol, I am happy.

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Only my Les Baer tosses its brass into my brass catcher net. My Tisas kick the brass out, mostly at 5 OC, but there are always brass cases to be found in every compass point. I believe if I installed an oversized firing pin stop the ejection pattern would be more consistent.
 
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I bought a .45, and ended up with two more in 9mm!

I’ve got a “Service” .45. Plain issue type sights, black finish. Got it for a range toy and investment. I’m delighted with it. Approximately 5.5lb trigger with slight creep. Fine for a carry gun or plinker.
Accuracy is quite good. I’ve only shot it with cast bullets (RN and SWC). It has fed everything I’ve fed it. Came with 2 8-rd mags. Only complaint is that it shot 8” high at 25yds. I’ve filed down and touched up the rear sight such that it shoots about 2” above POA at 15yds.

Also got a U.S. ARMY WWII in 9mm. Greenish finish. Excellent 4.5lb trigger with just a tad of creep.
Initially it would only feed RN ammo. Flat point or hollow points would lock it up. I was going to send it back to SDS but decided to first try smoothing the feed ramps. Using a dremel and removing the finish of the frame made things much WORSE! But, using some 400grit wet/dry abrasive paper wrapped on a 5/16” dowel I POLISHED the feed ramp on the frame to a mirror polish. It feeds hollow points from either factory 9-shot mags or 10-shot Mecgars, S&W, or Metalform mags…

I couldn’t resist when I saw PSA offering the “Duty” model with ambi safety, rowel hammer, beaver tail safety, and Novak style sights for $339! Of course shipping and transfer got added, but I’m thrilled with it.
First, it’s a tack driver! Atlanta Arms 124gr JHP over max load of Acc#7 shoot 2” at 25yds!
It feeds every thing and came with 2-10rd magazines.
My only complaint was that it shot 2” right and I couldn’t get the rear sight to budge with a bronze punch and 2lb hammer. I had a local gunsmith press it out and replaced it with a Kensight adjustable rear.
I plan to shoot a PPC service gun match with it next month just to see what it’ll do!

Now’s not the time to talk about the Taylor’s&Co 10mm with LPA adjustable sight that’s just as accurate. PSA had it for $429, but it was $409 in my check out cart!

These are the good old days for M1911’s!
 
Your write-up really explains how one brand of 1911 differs from another, and teaches what to look for. Thanks!
 
Good write up. Most of it went right over my head, I'm not all that knowledgeable about such things, but I do appreciate what those who DO know, say.

I just know I had a 100 round box of Federal 230 ball and no gun to shoot it in, so I bought the cheapest 1911 Buds had for sale. That was a Tisas 1911A1 "Service." I liked that one so much I ended up with three more. Two 9mm's and another 45. I like 'em all.
 
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