MrCleanOK said
Most lights generate far more heat just by running than they would ever be subjected to by muzzle blast. Heck, the incandescent Surefires can get hot enough to light paper on fire.
I'm in agreement with that. had a Surefire 6P in my luggage in the trunk of my car, smelled something getting warm. Passenger compartment started to fill with smoke, puled over, popped the hood and - nothing.
Opened the trunk and my 6P had turned on and melted my ballistic nylon luggage, to the point that the melted nylon was smouldering.
The closer to the muzzle a light is mounted, residue will be more of an issue. I've had guide-rod lasers become virtually unusable after a magazine with dirty ammo, and require a lens cleaning with a q-tip and alcohol to restore a well-defined dot.
In shooting a rifle with a light, I like the light on the bottom, where the beam is centered left to right. I think the natural tendency would be to center a threat in the light - obviously that can be dealt with through training.
Good thread, OP!
Mark H.