Are you seating and crimping in the same operation with the same die? If so, this often leads to some sort of problems. With that sort of setup, case length is crucial in terms of the seating and crimping operation occurring at the same time. It can lead to too much crimp being applied before the bullet is completely seated. My solution was to get a crimp die. For 5.56/.223, I use a Lee die. The collet die that doesn't care how long the case is.
For bolt guns, I don't crimp at all. For semi autos, I use a medium crimp.