.45 Colt/.410 Single Shot

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Oct 23, 2016
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People keep handing me junky old single-shot shotguns. Not complaining, mind you! I did a project the other year where I used a piece of .45 muzzle-loader barrel to convert one to .45 Colt. It worked, but with the barrel rifled for round-ball I was limited to bullets of 200gr or less; the heavier bullets just didn't stabilize well enough. I still had a piece of barrel left over and another parts-gun, and Iver Johnson 16-gauge and I decided to test a theory. I chambered this one for .410 3-inch (which also takes .45 Colt just fine. I got the barrel turned down and mounted and...

...problem. When I measured I only had 15-1/2" of barrel. I discovered that with a little heat and coaxing a section of the original 16-gauge barrel fit neatly over the muzzle and a random piece of steel tubing fit right over that. I pinned and welded it in place and now I had a 17.5" barrel. Good to go. Then I figured it I was going to have a muzzle-device it might as well have holes in it so I drilled three rows of holes in the top. I mounted a bead front sight onto it and I was in business. Of course I needed to modify the ejector for the smaller-diameter cartridges. I made a full-length fore-end out of some Walnut, mounted a plate on the barrel and ran a wood-screw into the fore-end through the plate. I sanded and refinished the stock and stained it to more-or-less match the fore-end and I was ready to test-fire.
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This is pre-cleanup, so forgive the mess.

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It shoots .45 Colt 200gr. bullets alright. As for .410 I tried some 3" Remington Express #6 shells. From a cylinder-bore shotgun I expect about 1" of spread for each yard downrange. I expected that the rifling, even at a 1-42 pitch, would have a negative effect on this and tried it at ten yards. about a 12-14" pattern with a few flyers going further out, but not to far off what I would expect. .410 slugs worked just fine too. Then it was time to try the real experiment: .410 000 buck shot. I had a theory. In this loading the .38-caliber shot are stacked in line. I wondered if just maybe the wad would act as a sabot and the slow rifling pitch might impart some stability to the shot and produce a decent pattern. I tried a shot at ten yards.
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About a 2-1/2" pattern at ten yards. A couple of more shots yielded similar results. AWESOME. When I get more 000-buck ammo (and have a rear sight mounted) I'm going to try it out at longer ranges and see about chronographing it etc. Fun project! I may bore the other .45 Colt carbine to accept .410 and hand it to my boy for dealing with the local chicken-killing racoons in his area.
 
This is something I was talking about in another thread about the 45-410 chambered guns. The Taurus judge needs to be rifled in order to be legal to sell. If it was smooth bore it would be classified as an “any other weapon” rather than as a handgun. They should just rifle them with a very very slow twist so that they’ll work decently with birdshot.
 
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