Can expanding the case mouth cause a slight bulge? The mouth of the case is flared just enough to put a bullet in it. After resizing my brass, I can drop all my empty brass into my pistol barrel, but that same brass after expanding, seating a bullet and crimping, will be tight to drop in the barrel.
I am using a Lyman carbide 3 die set that seats and crimps in one die. I just have an old 3 station Lee turret press.
Expanding the case mouth does expand the case. At the mouth, at least. If your expander plug is slightly oversized, it will expand the brass a little bit, too. If your brass has particularly thick walls, too. So, while the answer to your question is "Yes", the value of that answer is nil. What you want to know is if YOUR expanding/flaring/belling is causing a bulge.
Try this: Take your sized case, expand the case mouth as normal and try to drop it in your chamber before putting a bullet in it. There's your answer.
Put your calipers across the case, too and see the diameter at the case mouth, a few thousands down from the case mouth, halfway to the base and again right near the base. Do it in a few orientations to make sure your case is actually round. (Hey, it can happen, and even if it can't happen, multiple measurements give reassurance.)
Seat a bullet without any crimp. Make the same measurements. Also, see if you can tell from any case bulging where the base of the bullet is. Oversized bullets will have the "pig in a python" bulge.
Does this fit your chamber? If not, where is the binding?
Apply a little taper crimp. Try fitting into the chamber again. If it still doesn't fit, your bullets may be oversized or your chamber undersized. Measure them. Slug your bore while you are at it.
It will probably not get that involved.
Good luck.