Not too customized and not a express but installed knoxx spec ops dual recoil stock,tac star light mounted side-saddle and will be installing a heatshield w/ ghost ring sights.
EDIT: I have removed the side saddle shell carrier,it was binding up the carrier action,the gun is new and I need to get up north to get some rounds down range...
That's going to depend largely on what you do to it and how much crap you hang on it. Also the pedigree of said crap (Some brands better made than others).
My current 870 (I've owned a few but settled on just one believe it or not), has a factory 20" RS RC barrel, Speedfeed II stocks, a Remington +2 extension, a Remington railed mag clamp. I have a streamlight TLR-1 for it and a light nylon sling.
None of this stuff is too heavy. No wires or big protrusions to snag on things. I can have it restored to 4+1 or 2+1 plugged condition with a 28" VR barrel within 10 minutes and be on my way to a clay range or dove field.
Stick with quality components and you shouldn't have reliability issues.
A lot of folks did not know it but many of the guns produced by Wilson, Scatterguns Inc., its predecessor, Novaks and many other customizers started out as express models. In some cases (as in my Novak) they just upgraded everything to a police model spec. Some of them have told me they do it so they control more of the build, I am slightly more suspect that it might be lower original cost
don't make it look like a movie prop. also, i can't say enough good things about the knoxx spec ops stocks(even though i think it looks like a movie prop). i've never liked "gimmicky" accessories but i picked up an 870 a few months back with one on it and it blew my mind. makes a 12 guage firing target loads feel like a .22 rifle. added a hogue foreend and the rubber grip through knoxx and i'm good to go. this pics before i added the grips.
Lack of ammo capacity. It already had an extended tube, so couldn't do anything about that one. I put a side saddle on it to keep extra ammo handy.
Terrible bead sight. XS big dot.
Recoil. I wanted to be able to shoot hundreds of rounds in an outing with no ill effects. Knoxx specops. Also solved LOP problem.
That is it so far except for a wilson spring and follower. May get around to changing out the express internals for the police/wingmaster internals sometime. Who knows, if I don't, those parts might wear out after 10000 or 20000 rounds.
I now have a gun with much better ergonomics (IMO) than I started with.
You can drill them out from the outside or try to hammer them out. I used a dremel tool with a 3/8 inch stone and carefully ground them down. It didn't leave a hole but I bet it's paper thin there now.
Query two: Does anyone have any experience with Mossberg's 870 12ga barrels? How do they stack up against factory replacements?
I ran across a couple new 18.5" (LE) and a 24" 870 barrels made by Mossberg. They're both slugsters with rifle sights ($30 each). I know Mossy has been making Remington replacement barrels for quite awhile, it just feels kinda weird buying a Remington replacement made by Mossy (ya gota wonder if they put their best work & material into a competitor's product ).
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