Okay, I'm making progress. I have my digital scale and a precision Ohaus balance scale, stump remover ($5 at Lowe's), 90% sulfur ($7 at the local ACE Hardware), a bag of ordinary Kingsford charcoal, a bag of cedar chips, a box of thoroughly dried pine board scraps, a bag of confectioner's sugar, and a box of coal. There's no coal here, but a 'net buddy said he would send me some. He sent 32 pounds of it. I guess when you're heating with it, "a little bit of coal" is a somewhat larger amount than when experimenting with gunpowder... I also have a homemade ball mill and a couple of cans of commercial black powder to use for comparison testing. I still have to acquire a gun to use for experimentation; I don't want to use any of the ones currently own.
The plan is to build a spreadsheet of powder mixtures and preparation types, then load a small batch of each to get a quickie idea of smoke and fouling, then refine the cleaner ones down by bullet weight, primer type, etc. At this time I'm more interested in getting a clean burn than muzzle velocity.
I'll be testing all the usual BP formulations, including the sulfurless ones, coal, different charcoals, sucrose, fructose, corn syrup, molasses, etc. I've probably been reading way too much rocket motor stuff, but the idea of simply casting cylindrical propellant charges, dropping them into the cases, and seating the bullets appeals to me more than making powder.