New AR15 upper with issues

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Hello from Germany,

I just got a new AR15 upper, 16,75" 1:9 twist. Upon inspection I noticed a bad staking job on the gas key and a nasty tool mark at the gas port in the barrel and the chamber has light rust Am I too picky?

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Hello from Germany,
Einen wunderschönen guten Morgen, aus Kalifornien (Extent of my High School German ... I was sponsored to be trained in Germany as factory Porsche mechanic ... But my parents said "Nein" :confused: My Dutch stepfather's step-nephew is one of factory designers for VW/Porsche/Audi)

I just got a new AR15 upper, 16,75" 1:9 twist. Upon inspection I noticed a bad staking job on the gas key and a nasty tool mark at the gas port in the barrel and the chamber has light rust Am I too picky?
Depending on the price point and use/application of the upper.

If I paid higher price for premium upper for precision target shooting, I would be disappointed and may contact the vendor/manufacturer.

If it was lower cost/economy/entry level upper for range blasting, mediocre staking could be anticipated but you could contact the vendor/manufacturer about it. As to damage/tool mark and rust, you can certainly let the vendor/manufacturer know as they are not anticipated. I have lived at the coast with salt spray mist that will rust even stainless steel gun parts for 10 years and have yet to see rust on my AR barrel chambers (I lost count how many I built).
 
Thank you for your answer and your German 🙂 The upper is made by a German premium manufactor ( Schmeisser) and I paid 1500 Euro, about 1600 USD. So I am thinking of returning it tomorrow based on the poor craftmanship. I have seen Faxon barrels and Anderson BCGs and they were better made.
 
Good call. My German is pretty bad, but I spent a year there in 1968-69. Bad Kreuznach.
 
I teach an AR-15 armorers course. I can tell you that gas key will fail at some point during use. It will stsrt to leak and the bolt will fail to cycle properly. No company should sell a bolt that has not been properly staked regardless of the price. The things that add additional cost are metal finish, how tight the tolerances are in manufacturing, and HP/MPI testing.
 
What do you think about the tool mark near the gas port? Looks like it happend when drilling the port.
 
What do you think about the tool mark near the gas port? Looks like it happend when drilling the port.I wouldn’t call that a tool mark, I would call it a gouge.
I wouldn’t call that a tool mark, I would call it a gouge. It is running parallel to the rifling. The gouge is heaviest near the gas hole and gets lighter as it moves rearward. My guess is that there was a burr left over feom the gas hole drilling (which should have been reamed), a piece got stuck between the rod and barrel which caused the gouge. The rod was inserted from the muzzle based on the direction of the gouge. Shoddy work all the way around.
 
What do you think about the tool mark near the gas port? Looks like it happend when drilling the port.

That tool mark cannot have happened when drilling the port. It's on the wrong side of the barrel.

I wouldn't overthink the gas key staking, personally, I find that to often be much ado about nothing for 99.9% of AR owners. But that barrel damage isn't something I'd be happy with. In reality, there are likely millions and millions of rifles on the market with the same kind of bore damage, and many of them shoot just fine. BUT... I'm not a huge fan of any barrel with the port drilled through the lands instead of the groove anyway, so having a big gouge in the land right after the port just looks like a trainwreck to me.

It might shoot fine, but it's not what you should be getting from a quality builder.
 
A good cleaning may take out that stray piece of metal or whatever it is, and it may shoot just fine, but I wouldn't be happy about a new upper looking like that.

They should have inspected that and fixed/replaced it.
 
That tool mark cannot have happened when drilling the port. It's on the wrong side of the barrel.

I wouldn't overthink the gas key staking, personally, I find that to often be much ado about nothing for 99.9% of AR owners. But that barrel damage isn't something I'd be happy with. In reality, there are likely millions and millions of rifles on the market with the same kind of bore damage, and many of them shoot just fine. BUT... I'm not a huge fan of any barrel with the port drilled through the lands instead of the groove anyway, so having a big gouge in the land right after the port just looks like a trainwreck to me.

It might shoot fine, but it's not what you should be getting from a quality builder.
Agreed. ^^^
 
Issue resolved, the upper was exchanged for a new one. Just FYI in Germany we are unable to buy just barrels on amy type of receivers. Barrel change on any work on a firearm as fas as receiver, barrel or bolt jas to be done by a gunsmith and afterwards it has to be send to be proofed. So in other words I can't just go and buy a barrel and fix it myself. Small stuff lile trigger change or change parts that are nor deemed "relevant" parts can be done by me but all the rest jas to be done by a gunsmith and send in to a federal proof agency and testfired and proof marked. This makes it expensive, time consuming and somewhat restrictive.
 
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