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Some years ago a friend of mine was using a fishing sinker mold for his gun, and casting the balls from a NON-FIBERGLASS (I yelled because that's important) automotive body filler. Way cheaper than lead, shot really flat, and even came out black instead of the typical Bondo grey-pink. He used to squeeze the filler into the mold using a cake decorator bag, or something similar. I never saw the process, so I don't know how much time it took.
One thing to consider is a scaled naval carriage will not transport over uneven terrain well, so depending on where you're planning on shooting, a field carriage might make more sense.
I have a 2 cavity 1# fishing sinker mold that is 1 11/16th which works very well for lead and concrete projectiles from my 1.75" swivel cannon. Bolted down, shooting lead balls creates a lot of moment on the swivel yoke; but my gun is 50#, so the additional weight of yours might make the recoil very manageable.
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