"I use case gauges because:
1. I don't have to disassemble my pistol(s) every time I want to load some ammo;
2. The case gauges will generally be tighter than the barrel chamber; sometimes a piece of ammo will chamber easily in one orientation, but not in another - a case gauge will identify that trouble more reliably;
3. I have more than one gun in some calibers; and
4. They're more ergonomic/faster to use than a barrel when you're checking in volume.
Do you HAVE to have them? No. But I like them and think they are superior to plunk-testing for my purposes."
Best Answer.
Cartridge gauges can be cut to different standards, at least for pistols:
My L.E. Wilson gauges are "Max Cartridge", and any round that is outside the SAAMI dimensions for that cartridge won't plunk.
My Dillon gauges are "Minimum Chamber", which is looser because the chamber should always be a bit bigger than the cartridge that fits into it.
Every 200 rds on my Dillon 650, I pull 5 loaded rds and check several parameters, I plunk-test them in the Wilson gauge and if one won't fit then I try to see if there is a problem with the machine. If it will still plunk in the Dillon gauge, then that's good enough for me and I don't worry about it.
This method has helped me load something like 10,000 rds of 9mm and .380 for a variety of Brownings, S&W's, Glocks, Berettas, etc without ever having one that wouldn't chamber because of being oversize. Therefore, I don't feel the need to plunk test each cartridge.
But for my duty/carry ammo, I use the Wilson gauge on factory ammo and find a few that don't plunk, those get saved for practice and the good ones get carried in the gun.