Pros and Cons of .223/5.56 Barrel Material

.455_Hunter

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What are the pros and cons for the following barrels in .223/5.56? How would you rate them for accuracy and longevity? What did you choose?

- Plain Carbon Steel
- Chromed Lined
- Melonite (or Nitride) Lined
- Stainless Steel

Thanks!
 
You kinda need to look at three different things.

In no particular order of importance:

1) How is the rifling cut. Your options are cold hammer forged (CHF), cut rifling, and button rifling (there are others but they aren't common). CHF is usually a premium option with longer life (think machine gun/military sniper/etc). Cut rifling might have the highest accuracy potential. Button rifling is cheaper and faster. You can get good barrels (or bad ones) with any process.

2) Barrel material. Your options are carbon barrels like 4140, 4150, chrome-moly vanadium (CMV), and 4150 CMV. 4150 CMV is probably the best bet. Then you have the stainless barrels like 410, 416, 416R or even 17-4 PH. Many consider the stainless barrels to be more accurate.

3) Barrel finishes. Your options are Parkerized, Chrome lined, and Nitride coated. Parkerized is the standard military finish. It holds oil well. Chrome lined barrels typically last longer and have good durability in adverse conditions but aren't considered as accurate (and it covers only the inside of the barrel). Nitride is probably the most common. It is tough but can be damaged by excessive heat. It might represent the sweet spot of toughest, lowest cost, and best looks.

In the end you need to look at the total package and resist the urge to focus on a particular aspect. At each price point there are a few names that seem to be considered the best bang for the buck. There are some general guidelines, like if you want a duty service gun, go with a CHF chrome lined barrel but that generally doesn't apply to the public. If money is no object Krieger. If it is an object, Faxon. Inbetween, maybe FN, Daniel Defense, BCM, or Geissele. There tons of other worthy names.
 
The most accurate rifle barrels being made are - and have been for many years - exclusively made from stainless steel. There’s theory out there that carbon steel barrels should have potential to be more accurate than stainless, but it doesn’t pan out that way.

Chrome lining and nitriding aren’t used on precision firearms.
 
- Plain Carbon Steel
- Chromed Lined
- Melonite (or Nitride) Lined
- Stainless Steel
Will rust if not protected, can be extremely accurate, or junk. Inside needs to be protected after shooting or cleaning more so than SS.
Will last much longer at high rates of fires, barrel burner calibers etc. They can be very accurate, but not true match accurate.
About the same as #2.
Can rust/corrode if neglected, but much easier to care for. You still need to keep them clean. Can be junk, can be extremely accurate.
 
What are the pros and cons for the following barrels in .223/5.56? How would you rate them for accuracy and longevity? What did you choose?
- Plain Carbon Steel
- Chromed Lined
- Melonite (or Nitride) Lined
- Stainless Steel
4150 Chromium Molybdenum Steel - I prefer 4150 over 4140 barrels (.5% carbon vs .4% carbon) due to harder, stronger more durable characteristics - https://www.wingtactical.com/blog/best-ar15-barrel-material/

Chrome lined/Nitride - I recommend these for ease of cleaning and more durable beater/range blaster applications that doesn't need utmost accuracy. I found accuracy to improve with .223 Wylde chamber and heavy barrel/fluted heavy barrel profile (Less wet noodle effect as barrel heats up. Thinner profile barrels can increase group size even after one to two 30 round magazines).

Stainless Steel - I prefer 416R (Chromium stainless steel) for greater accuracy over 4150 but always get heavy barrel/fluted heavy barrel profile for bench/precision test platform. 416R 18" heavy barrel .223 Wylde 1:8 uppers have produced around 1 inch groups at 100 yards for me.

4150 Cold Hammer Forged - Several reviews I have read reported 1 inch groups from Bear Creek Arsenal cold hammer forged (CHF) barrels. Here's 20" BCA CHF 5.56 4150 1:8 upper producing 1 MOA at 100 yards and 1.5 MOA at 500 yards - https://www.thefirearmblog.com/blog/2023/12/15/bear-creek-arsenal-bc-15-side-charger-review/
 
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2) Barrel material. Your options are carbon barrels like 4140, 4150, chrome-moly vanadium (CMV), and 4150 CMV.
Chrome-Molybdenum-Vanadium, CMV, 4150CMV, and 41V50 are different names for the same stuff.

Carbon - 0.41 - 0.49
Manganese - 0.60 - 0.90
Phosphorus - 0.040
Sulfur - 0.040
Silicon - 0.20 - 0.35
Chromium - 0.80 - 1.15
Molybdenum - 0.30 - 0.40
Vanadium - 0.20 - 0.30
Iron - balance

Another common material is "4150 (resulfurized)," which is 4150 with 0.01 to 0.05 more sulfur to make machining easier, although it more often not differentiated from regular 4150.

If money were no object, I would prefer a full stellite liner . . .
 
If money were no object, I would prefer a full stellite liner . . .

There's something I haven't heard of in ages. Very hard...excellent bearing material.

Stellite bearings aren't used in reactor coolant pump bearings due to cobalt content. Cobalt wear products deposited in the core are easily activated by neutron absorbtion to become Co-60.

Halflife 5.27 years. Extremely penetrating gamma emitter at 1.173 and 1.332 MeV.

God, I'm loopy. Need sleep.
 
Thank you for the response so far. In specific non-AR scenario I am considering, would you choose plain carbon steel or stainless for a .223/5.56 barrel? This would be taking into account only barrel life / service grade accuracy, and not weather resistance.
 
-Plain Carbon Steel
Don't care, is for peasants.

- Chromed Lined
Generally milspec. Your best choice for non magnified optic carbines.

- Melonite (or Nitride) Lined
Budget barrels with a nice finish.

- Stainless Steel
Premium accuracy. Quicker wear. Melonite SS might be the future.

Check with the 3gun geeks. They know who makes good accurate but cheap barrels. Odin Arms uppers were hot with them, last I checked.

-Cold Hammer Forged
Can be awesome carbine barrels, from the right brand.
 
carbon steel or stainless for a .223/5.56 barrel ... barrel life / service grade accuracy
As to accuracy, here's 4150 20" 5.56 BCA cold hammer forged barrel producing 1 MOA at 100 yards and 1.5 MOA at 500 yards - https://www.thefirearmblog.com/blog/2023/12/15/bear-creek-arsenal-bc-15-side-charger-review/

As to service life, BCA is advertising four times the barrel life for their cold hammer forged 4150 barrels - https://www.thehighroad.org/index.php?threads/christmas-new-years-sales.925791/page-2#post-12862805

BCACHFlife.png
 
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