RCBS Pro 2000 round 3 - producing cartridges/pic heavy

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Well, after some struggles resolving a defective part or two and adjustment/tuning/tweaking issues, I was able to produce a few .223 cartridges. It appears time to give a report of the good, bad and ugly.

First, the press had some problems out of the box that may have been a defective drill hole in the press sub plate causing the primer punch to be improperly located. This was resolved when RCBS sent me a new sub plate. While this took a while due to RCBS using US mail and them on the West Coast with me on the East Coast, it eventually got here. This time factor of almost a week mailing time between coasts was a source of great frustration for me. Press sat idle during much of this time. Spare parts will be a must in the future due to this mailing time.

Got the new subplate on and things appeared "ok," so I decided to go ahead and prep some brass to load on the press. To do this, I used an RCBS lube/primer removal die, a Dillon 1200 trimmer with trim die and a Dillon .223 carbide resizing die to insure consistent resizing. Things went really well and here's a few pics with descriptions above pics:

First, the press ready to go, notice the Akro bins full of brass to be prepped to the left, the small shop vacuum behind the press and the coffee can soon to be a spent primer disposal receptacle on the right.

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The press setup, notice the location of each die and how the shop vacuum tubing (came with the vacuum) attached to the Dillon collar. I removed the fitting on the end of the tubing and the tubing plugged right onto the Dillon collar. No need for an adapter. Worked fantastic with good vacuum.

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Closeup of the brass during operation. Notice there is some brass speckles getting out and onto the shell plate, but not enough to cause the press to hang up or any other problem with operation. Press ran flawlessly during this operation.

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Now here is a problem. The tiny primer disposal cup RCBS provides is just too small and fills up way to quick when you're processing 4K of brass. But I have a solution, see the next pic.

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Harbor Freight pipe cutter to cut flare off of primer disposal tube.

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Cutting the primer disposal tubing flare off to accept plastic tubing.

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I bought this tubing at Home Depot. Works perfect on the primer disposal tubing and works perfect with the primers.

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Mounted the tubing with a couple of wire bundle ties from a pack I bought at Harbor Freight.

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Here's the tubing routed to a coffee can. Much more capacity when you're depriming bunches of brass.

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After trimming/depriming/sizing the brass on press, I swaged the military primer pocket crimps with a Dillon 600 Swager and used the RCBS swager small primer button as a gauge to insure proper swage depth. I then tumbled and checked the FL sized brass with a Dillon case gauge. All brass was within satisfactory specification and properly swaged. So after tumbling to remove the lube, I was now ready to reload this brass.

The press setup and in operation. Note the bullets, the primer strip in the machine and the big blue bin with some completed cartridges. But this picture did not occur right off the bat, I ran into primer issues, documented on my thread numbered round 2.

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What was the resolution? Bottom line, the press indexing cams needed to be adjusted, the primer feed cam needed to be adjusted and finally, the primer punch rod itself needed to be rotated once it was mounted. Oddly enough, this resolution came after those other items were resolved, so it may have been several problems/issues. This was the most ugly experience, resolving this issue. Not because of the adjustments, but because everything appeared to be out of adjustment when received or was caused to be out of adjustment by replacing the sub plate assembly.

Why so many? Probably some or all the adjustments were affected by replacing the sub plate. In retrospect, I probably should have gone through all the adjustments after replacing the sub plate, but the press ran well during the brass prep operation, so I decided things must be okay. I was wrong not to check and fine tune the adjustments.

The bad and ugly was the quality control issue that caused all the other extra work. But in the end, RCBS did send the parts needed to correct the problem. They were generous in this regard and sent more parts than I needed, creating spares for me for various plastic parts, none of which I forced and busted. So I now have lots of spare parts for the plastic parts of my primer feed.

A close up of the my loading setup, note the Dillon powder measure, the Redding seating die and a Lee factory crimp die. You can also see a modification to stop primer strip movement I copied from GW Starr's mods.

Notes of why the particular setup below the pic.

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I'm using the Dillon measure because I got it for free during a trade and it has a larger capacity reservoir than the RCBS Uniflow. Additionally, it works well with WC846, a ball military powder I'm using. Lee Pro Auto Disk measures, the Hornady LnL measure and the RCBS Uniflow measure that came with the press would work equally as well. The decision maker was availability and capacity. I plan to leave this measure mounted on the die plate as long as I'm using ball powder to reload .223 cartridges. I sold my Hornady LnL measure with my Hornady press and I will likely buy another to reload other powders with because I like the capacity. My Lee Pro Auto Disk measures (I have 4) and RCBS Uniflow measures (I have 2.) will be used to handle lower capacity cases.

In retrospect, I should probably have saved some money and used a Forster competition seater to seat the bullets. I will probably get Forster in the future and may sell the Redding die, though it is very nice.

The Lee factory crimp die is ideal for making a small crimp in these basic rounds slated to be used in an AR15. Cheap insurance for a bit more reliability.

For those who might want to buy one of those nice small shop vacs, very handy in your reloading room, here's a pic of the box. I got it at Lowe's.

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Here's a nice box to store freshly loaded primers in. It's a cigar box, the wood was very dry, so it absorbs any moisture and keeps the primers just the way you like them, nice and dry.

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Finally, this press is somewhat different in operation than my Hornady LnL progressive. I like the simplicity of the auto advance of this press and like the primer feed system, now that things are fairly well ironed out. (May require a bit more tuning on my press, but others may not run into this problem.) I don't like the die plates, nor the fixed die position, but will live with them. The LnL bushing setup gave much more flexibility and I will miss that.

This press is very much like a significantly improved Dillon 550 with automatic advance. It's bigger, heavier with more room to work. I like that. It's much better than the 550 I owned, even taking into consideration mine was flawed. The auto advance is so much nicer to me than manual advance.

Do I miss my LnL? Yes, I do, but it was an older model and after a decade and several press upgrades, I was tired of it. I wanted something new and different. While this press has had some problems, I expect these are mostly ironed out and all will soon be put to rest. I hope to load as much on it as I did on the Hornady.

In the meantime, I'm glad I bought the press.

Things I would change:

1. Eliminate the fixed hole in the die setup of the press. I'd rather have a five hole die plate or die bushings. The RCBS engineers envisioned the fixed hole would be for the powder measure, but I find I prefer to put the powder measure where I want to.

2. Add primer system adjustment to the instructions, a primer advance stop to the primer system and a primer seating stop to the primer punch. I'm currently copying GW Star's versions of these mods to my press.

3. Tighten tolerances on the small primer punch. This may be current run presses/punches though.

4. Replace the die plate with LnL style bushings. This adds to the flexibility of replacing a single die and doesn't cost anything speed wise from the die plates.

5. Offer two strengths of springs for the auto advance ball detent. One for rifle cartridges and one for pistol.

6. Make the machined parts of the powder measure case activated powder drop out of machined steel instead of the casting metal they currently use. It works fine, but just could be cleaner out of the box. Eliminate blued parts for the powder drop. I prefer in the white parts for this area. Easier to see what's going on that way.
 
Good review... though I am a little confused about one part. When you say you'd like to add:

a primer seating stop to the primer punch.

Do you mean a way to limit the depth that the primer punch pushes the primer into the case? If so, look at the upside-down bolt below station #5... that bolt limits the downward motion of the the ram, which limits the primer depth. Turn this bolt in to increase primer seating depth... back it out to decrease the depth.

I don't mind the fixed #3 station. When I started with mine, I left the powder measure in there, and it was very quick and easy to change powders, and change bushings for pistol vs. rifle. I've since converted to powder-charging in station #2 for pistol with the caliber-specific expanders, and also for rifle cartridges - leaving the fixed station #3 for my powder check station. Since I only have one powder check die (for rifle), and two lock-out dies (for pistol - one w/ small foot, one w/ large foot), it's no problem to just spin the die into station #3, until it hits the lock ring. Seating depth on these dies isn't critical, so that works out.

Glad to hear you got your issues with the press worked out - best of luck with it.
 
Is there enough room on the fixed die hole to bore it out to 1-1/4 and install the Hornady bushing adaptor? Then you could use the quick change setup in there.
 
Tom,

"Good review... though I am a little confused about one part. When you say you'd like to add:

Quote:
a primer seating stop to the primer punch.
Do you mean a way to limit the depth that the primer punch pushes the primer into the case?

No, I mean to stop the press from lowering far enough for the primer punch to operate. GW Star has done this mod on his press. Can be very handy on this press for correcting mistakes or getting a primed brass back into the cycle.

If so, look at the upside-down bolt below station #5... that bolt limits the downward motion of the the ram, which limits the primer depth. Turn this bolt in to increase primer seating depth... back it out to decrease the depth.

I knew about the primer seating depth adjustment. This has nothing to do with that. Check out GW Star's mods and you'll see one.
 
Striker Fired,

"Is there enough room on the fixed die hole to bore it out to 1-1/4 and install the Hornady bushing adaptor? Then you could use the quick change setup in there."

Unfortunately, there is not enough room. I was hoping when I bought the press to do a conversion for that location, but there's not enough room sadly. So I'm stuck with the fifth station.

Tom's suggestion of putting a powder check die in there is probably the best solution for most reloading scenarios I will have. I'll likely pursue that route.
 
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I also have a Pro 2000 with auto index. I have had it for about a year. The thing that sold me on the press was it's steel construction. The idea of a progressive press that is alumimun kind of bother me. Especially since I size almost all my rifle brass on the Pro 2000 using the lube dies. YOu can cam over the Pro 2000 with no worries.

Oh, and if you use a lube die, do NOT forget to put a case inside when not in use. I left mine on the press and it drained the entire contents of lube all over the shell plate assembly. I had to strip the entire thing apart and clean the sticky stuff off. You can process large amounts of brass quickly with a lube die. My next addition is going to be a Dillon Rapid Trim.

Dave, thanks for the write up. I'm glad you finally got all the bugs worked out. I have not had one problem with my Pro 2000 except a part that was broken by another reloader. RCBS replaced it anyway no questions asked.

I also use powder check / lock-out dies in station number three. It actually worked out great.

I take my time when I load on my Pro 2000. I check every charge even with the use of powder check dies. I have timed myself. Without a case feeder nor a bullet feeder, I can load about 400 to 450 rounds per hour. I have increased the speed to over 500 an hour but I felt like I was rushing things and do not want a kaboom or squib.
 
codefour,

Answers in red below, though most are merely commentary in nature.

"The idea of a progressive press that is alumimun kind of bother me. Especially since I size almost all my rifle brass on the Pro 2000 using the lube dies. YOu can cam over the Pro 2000 with no worries."

While I like the cast iron, I wish RCBS had designed the base to use less iron and be more engineering efficient, something along the lines of the Lee Classic cast and Classic Turret, which are also cast iron.

On the aluminum vs. cast iron debate and having owned an aluminum progressive for 10 years, I honestly can't say there's any difference in longevity. If the press is designed correctly, the aluminum will hold up just as long. My LnL was just as tight the day I sold it as it was the day I bought it. That said, being meticulous in maintenance is the way to go when any sort of machine. Cleaned and fresh lube added frequently really helps.


"Oh, and if you use a lube die, do NOT forget to put a case inside when not in use. I left mine on the press and it drained the entire contents of lube all over the shell plate assembly. I had to strip the entire thing apart and clean the sticky stuff off."

I was lucky in I immediately used my lube die once I lubed it and ran enough cases through it to drain most of the lube out before putting it in storage. I can see where it can make a mess though.

"You can process large amounts of brass quickly with a lube die. My next addition is going to be a Dillon Rapid Trim."

Yes you can and I found the Dillon 1200 trimmer and the RCBS lube die to be ideal companions. I added a FL sizing die behind the Dillon trim die, but I'm not entirely sure that needed to be done. I'm going to have to research that further.

"I'm glad you finally got all the bugs worked out. I have not had one problem with my Pro 2000 except a part that was broken by another reloader. RCBS replaced it anyway no questions asked."

I think I just got "unlucky" and got the lemon or anomaly. And in my case, changing the sub plate probably should have caused me to go through all the adjustments and confirm correct operation. But having the shell plate timing close enough to work for sizing/trimming caused me to forget checking those things when I got to loading cartridges. Partly my own fault.

"I also use powder check / lock-out dies in station number three. It actually worked out great."

I'm debating those sort of dies vs. the Dillon powder checker with a press modification (it's been done). I'm also planning on adding a roller handle and light, gotta get the money out to the vendor now that I am reasonably sure the bugs are worked out of the press.
 
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