Use at your own risk
Cast Bullet Basics For Military Surplus Rifles
By C.E. Harris Rev. 9-6-93
Cast bullet loads usually give a more useful zero at practical
field ranges with military battle sights than do full power
loads. Nothing is more frustrating than a military rifle that
shoots a foot high at a hundred yards with surplus ammo when the
sight is as low as it will go!
Do NOT use inert fillers (Dacron or kapok) to take up the excess
empty space in the case. This was once common practice, but it
raises chamber pressure and under certain conditions contributes
to chamber ringing. If a particular load will not work well
without a filler, the powder is not suitable for those conditions
of loading.
Four load classifications from Mattern (1932) cover all uses for
the cast bullet military rifle. I worked up equivalent charges
to obtain the desired velocity ranges with modern powders, which
provide a sound basis for loading cast bullets in any post-1898
military rifle from 7 mm to 8 mm:
1. 125-gr., plainbased "small game/gallery"
900-1000 f.p.s., 5 grains of Bullseye or equivalent.
2. 150-gr. plainbased "100-yd. target/small game",
1050-1250 f.p.s., 7 grs. of Bullseye or equivalent.
3. 150-180-gr. gaschecked "200-yard target"
1500-1600 f.p.s., 16 grs. of #2400 or equivalent.
4. 180-200-gr. gaschecked "deer/600-yard target"
1750-1850 f.p.s., 26 grs. of RL-7 or equivalent.
None of these loads are maximum when used in full-sized rifle
cases such as the .30-40 Krag, .303 British, 7.65 Argentine, 7.7
Jap, 7.62x54R or .30-'06. They can be used as basic load data in
most modern military rifles of 7 mm or larger, with a standard-
weight cast bullet for the caliber, such as 140-170 grains in the
7x57, 150-180 grains in the .30 calibers, and 150-190 grains in
the 8 mm. For bores smaller than 7 mm, consult published data.
The "Small Game or Gallery" Load
The 110-115-gr. bullets intended for the .30 carbine and .32-20
Winchester, such as the Lyman #311008, #311359 or #311316 are
not as accurate as heavier ones like the #311291. There isn't a
readily-available .30 cal. cast small game bullet of the proper
125-130-gr. weight. LBT makes a 130-gr. flat-nosed, GC bullet
for the .32 H&R Magnum which is ideal for this purpose. I
recommend it highly, particularly if you own a .32 revolver!
The "100-Yard Target and Small Game" Load
I use Mattern's plainbased "100-yard target load" to use up my
minor visual defect culls for offhand and rapid-fire 100-yard
practice. I substitute my usual gaschecked bullets, but without
the gascheck. I started doing this in 1963 with the Lyman
#311291. Today I use the Lee .312-155-2R, or the similar tumble-
lubed design TL.312-160-2R. Most of my rifle shooting is done
with these two basic designs.
Bullets I intend for plainbased loads are blunted using a
flatnosed top punch in my lubricator, providing a 1/8" flat which
makes them more effective on small game and clearly distinguishes
them from my heavier gaschecked loads. This makes more sense to
me than casting different bullets. Bullet preparation is easy.
I visually inspect each run of bullets and throw those with gross
defects into the scrap box for remelting. Bullets with minor
visual defects are tumble-lubed in Lee Liquid Alox without
sizing, and are used for plain-based plinkers. Bullets which are
visually perfect are sorted into groups of +/- 0.5 grain used for
200 yard matches. Gaschecks pressed onto their bases by hand
prior running into the lubricator-sizer.
For "gaschecked bullets loaded without the gascheck," for cases
like the .303 British, 7.62 NATO, 7.62x54R Russian and .30-'06 I
use 6-7 grains of almost any fast burning pistol powder,
including, but not limited to Bullseye, W-W231, SR-7625, Green
Dot, Red Dot, or 700-X. I have also had fine results with 8 to 9
grains of medium burning rate pistol or shotgun powders, such as
Unique, PB, Herco, or SR-4756 in any case of .303 British size or
larger.
In the 7.62x39 case use no more than 4 grains of the fast-burning
powders mentioned, or 5 grains of the shotgun powders. These
make accurate 50-yd. small game loads which let you operate the
action manually and save your precious cases. These
plinkers are more accurate than you can hold.
Repeated reloading of rimless cases with very mild loads results
in the primer blast shoving the shoulder back, unless flash holes
are enlarged with a No.39 drill to 0.099" diameter. Cases which
are so modified must NEVER be used with full-power loads! ALWAYS
identify cases which are so modified by filing a deep groove
across the rim with a file and label them clearly to prevent
their inadvertent use. For this reason I prefer to do my
plainbased practice shooting in rimmed cases like the .30-30,
.30-40 rag, .303 British and 7.62x54R which maintain positive
headspace on the rim and are not subject to this limitation.
The Harris "Subsonic Target" Compromise
Mattern liked a velocity of around 1250 f.p.s. for his "100-yard
target" load, because this was common with the lead-bullet .32-40
target rifles of his era. I have found grouping is best with
nongascheck bullets in military rifles at lower velocities
approaching match-grade .22 Long Rifle ammunition. I use my
"Subsonic Target" load at around 1050-1100 f.p.s. to replace both
Mattern's "small game" and "100-yard target" loads, though I have
lumped it with the latter since it really serves the same
purpose. Its report is only a modest pop, rather than a crack.
If elongated bullet holes and enlarged groups indicate marginal
bullet stability, increase the charge a half grain and try again.
If necessary increasing the charge no more than a full grain from
the minimum recommended, if needed to get consistent accuracy.
If this doesn't work, try a bullet which is more blunt and short
for its weight, because it will be more easily stabilized. If
this doesn't do the trick, you must change to a gaschecked bullet
and a heavier load.
The Workhorse Load - Mattern's "200-Yard Target"
My favorite load is the most accurate, Mattern's so-called "200-
yard target load". I expect 10-shot groups at 200 yards, firing
prone rapid with sling to average 4-5". I shoot high-
Sharpshooter/low-Expert scores across the course with an issue
03A3 or M1917, shooting in a cloth coat, using my cast bullet
loads. The power of this load approximates the .32-40,
inadequate for deer by today's standards.
Mattern's "200-yard target load" is easy to assemble. Because it
is a mild load, soft scrap alloys usually give better accuracy
than harder ones such as linotype. Local military collector-
shooters have standardized on 16 grains of #2400 as the
"universal" prescription. It gives around 1500 f.p.s. with a
150-180-gr. cast bullet in almost any military caliber. We use
16 grains of #2400 as our reference standard, just as highpower
competitors use 168 Sierra MatchKings and 4895.
The only common military rifle cartridge in which 16 grains of
#2400 provides a maximum load which must not be exceeded is in
the tiny 7.62x39 case. Most SKS rifles will function reliably
with charges of #2400 as light as 14 grains with the Lee .312-
155-2R at around 1500 f.p.s. I designed this bullet especially
for the 7.62x39, but it works very well