Repairing a GI Duffel Cut stock

4v50 Gary

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Currently auditing a NRA Summer skool Conservation Course offered Trinidad College Gonne-smything Department in Trinidad, Colorado. A student brought in a 22 Sportsmodell trainer (no papers from GI though). He removed the barrel band and discovered it was a duffel-cut! [Gomer Pyle]Surprise, surprise[/Gomer Pyle]. Rest of it was super nice though and the GI who did it was thoughtful enough to saw it where the cut is hidden by the barrel band. Anyway, I suggested that he could pin the two pieces together by drilling a hole in both pieces, thus creating a hole for a dowel rod.

He agreed to do it and I brought in a 1/4" brad point drill bit for dowel rods. He drilled the short forearm at the spot I marked (I wanted to ensure there was enough wood for strength). Now onto drilling the stock itself. Trouble was the drill press table couldn't be lowered enough and the huge gap (no big blocks of wood) meant we could not use it. Anyway, he inserted the metal dowel center (used by woodworkers) and we tapped the stock to make an impresion on the where to drill. After removing the dowel center, we placed metal ruler along the top of the forearm pieces to ensure there were aligned. A cross level was also placed on the stock to ensure that we were parallel to the ground. MK I eyeball to check side to side alignment. Then with one student standing 10 feet away to direct the driller and another to the side by 6 ft away behind the butt to check drill windage, we ensured that the electric drill (held by student #3) drilled the hole straight. With tape on the drill to ensure it wasn't drilled too deep, the hole was exactly where we wanted it and to the depth it needed.

With the holes drilled and the two parts aligned, I told him he could:

1) permanently attach the dowel and join the two pieces with acraglass
2) temporarily attach the dowel and the two pieces of the stock with hyde glue (heat to soften the glue for disassembly)
3) Just wax a dowel that was slightly reduced in diameter for ease of insertion/removal for a non-permanent repair. It'll provide enough tension for the stock to remain on when firing (it's just a 22).

Either #2 or #3 would meet modern museum standard for non-permanent repair. He opted for #3 and used pure beeswax.
 
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No spacer but it's not too late since nothing is glued. Mk I eyeball can't tell the difference before or after since the cut was beneath a barrel band. I will suggest Museum Wax as a removable wax to hold things together. This would be applied to the two pieces of the stock and the thickness may be sufficient to fill the gap of whatever was removed by a saw.
 
A spacer would restore the forend to its original length; Otherwise, the metal at the muzzle might not fit. Check that out before making things permanent. Of course we havent seen any pics HINT HINT so it may not matter.
 
Was thinking about a spacer last night aand using Museum Wax to hold it together. The band would do the actual work but a spacer would mean the mm or so lost from the sawing is restored.
 
@GunnyUSMC has shown how to do this repair. You've doing this pretty close. The one thing against you is the use of wax. All if it must be removed prior to epoxying the 3 pieces together. Glass wound bamboo dowels epoxied in place will make a strong joint. Like said the spacer needs to be added to get the length right.
 
Beeswax was used because the repair was not going to be permanent and was applied only to the dowel rod and not into the hole. Museum Wax is used as an adhesive and comes off quite easily. It's what the owner wanted (he was told about accraglass or epoxy for a permanent repair).

Cross level was to ensure it was horizontal to the floor
After drilling, centering pin inserted into drilled hole transfer to detached forearm.
Dowel rod inserted.
Stock reaassembled. Sorry about the messy workbench. Note dummy cleaning rod.
 

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Connecting the dots, is a 'duffel cut' rifle that has been modded to fit inside a duffel bag, for whatever reason..... ;)
Interesting fix; never heard of it before.
Yeah, I hate drilling stuff that can't be jigged up in the drill press. I even messed up a sling swivel when doing it with the eyeball method.
Moon
 
When returning home from World War II, GIs could only bring home that which would fit inside the length of their GI duffel bags. The long K98k Mauser type wood stocks had to be cut down, hence the term ‘duffel cut’.

My Father came home with a Thompson in his duffel bag!

When the Queen Elizabeth, used as a troop ship, entered New York Harbor, there was an announcement that anyone caught with a Thompson machine gun in their duffel bag would be thrown into the brig and they wouldn’t see their family for a long, long time. So he threw it overboard … I bet you that harbor is full of such ‘tossed’ arms.
 
Nothing at all against anyone fixing theirs, but I have a duffle cut K98 and think it’s kind of cool. I’ve always thought it helps tell the history of the rifle. Not that anyone ever sees it since the cut is under the barrel band. Again, not discouraging anyone from doing it, just my 2 cents.
 
Nice piece of wood on that trainer, I like the nice dark figuring running the length.
 
Nothing at all against anyone fixing theirs, but I have a duffle cut K98 and think it’s kind of cool. I’ve always thought it helps tell the history of the rifle. Not that anyone ever sees it since the cut is under the barrel band ...
On the one I fixed for a friend, the added 'new' forend is removable, so he can show people what it looked like when his Dad brought it back as 'cut' from Pilsen. CZ, just by loosening and removing the new ramrod extension piece.

On the cut forend, I put in 2 small brass pins that are tapered. The mating new forend had holes drilled, then filled with thickened epoxy, set/dried to match the brass tapered pins. The replacement ramrod piece was specially machined to act like a bolt that threads in and locks the new end in place. (The small shoulder that bears on the new piece is only 3/8" in diameter and ~1/16" thick. One wouldn't even know it is there unless one really knew Mausers. This trick I conceived worked slick!)
 
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