My Remmy hasn't had a cap jam in quite a while. If I seal the caps with clear nail polish for storage, I I've never gotten one. I can even eliminate cap jams on my Colt, which is guaranteed to get one or 5 or 10 in any given session unless one holds it muzzle down while cocking. I can do that by adding paraffin wax to my sealant for the caps.
My 5.5" Pietta Remmy shoots about 2.5" 25 yard groups with RB. Lucky to get 5" groups with a 220 Lee Conical, so I load it default with RB and live happy.
My ROA don't seem to care, puts ANYTHING under 2", easiest to please cap and ball I've ever fed, but that's another subject.
I cast the hollow points for it so I can keep them straight with the .454 conicals. I have both RN and HP molds for the ROA in .457", both shoot great.
I rarely shoot conical in my Remmy now that I have a Lee RB mold. The RB uses up less lead and is, therefore, cheaper to shoot, too. That's a side benefit. But, it if did prefer the conicals, I'd use 'em.
My Remmy is most accurate with a 30 grain charge weight equivalent of Pyrodex. I have not bought BP in 35 years due to lack of a local source. The gun varies iin accuracy with load, 30 grains being the sweet spot, and the gun doesn't like 777, either. My ROA, again, loves ANYthing. I've tried various loads in 2.5 grain increments from 25 grains up with both conical and RB and this is my result.
I do all my accuracy shooting off sand bags. That was some good shootin' in the clip, but I'm not a human ransom rest, myself, so I use sand bags to quantify accuracy at a standard 25 yards.
Oh, btw, I might have had ONE cap jam from a piece of cap in 2 years that I can recall. Don't you think your modification of the cylinders to allow your capper might be the problem here? Oh, too, with the 30 grain charge, caps tend to come out in one piece, fewer fragment into pieces. Especially if you're shooting 220 conicals, your pressures are going to be up there and the cap is going to pay the price.
I fill all my loads with cornmeal if that matters. It gets the ball up close to the forcing cone, though, and is beneficial for accuracy. I'd rather steal some cornmeal from the cupboard than order lubed wads. I'm cheap.