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What am I doing wrong?

I went through this exact same issue with a Tanfoglio Witness 45ACP. Would chamber factory perfectly fine. I then on suggestion from the CZ forum to try the Lee FCD and that fixed it. Then I started loading with R-P brass and that fixed it w/o the crimp die. From there I started casting my own lead bullets and sized them to .451". I now have zero chambering problems with that pistol.
I find rp pistol brass very thin wall in 38/357, but I haven't measured them across the spectrum. I would not be surprised to find that true in 45acp. Livelife has a chart for 9mm wall thickness that is probably a useful guide for most.
I to believe casting your own is the solution 😁
 
The biggest issue you have is too many processes. Size and prime, chamfer the inside only, then charge and seat making sure the bullet stays straight while seating. If it goes sideways you will expand the case. Being careful saves a step. DO NOT CRIMP! At all, whatsoever.
 
I'm not an expert reloader, but I'm not a complete rookie either.
I picked up some Berry's .45 185 grain flat point bullets awhile back and have had nothing but problems with them.
The current problem is they will work in one pistol but not others.
They won't go into the chamber far enough to go into battery on most of my .45 ACP guns.
I've tried them in my Kimber Custom II, Kimber Ultra Carry II and Shield so far and the Ultra Carry is the only one that will go into battery.
I think the crimp is plenty tight, but I need to keep crimping it tighter until they chamber?
Can I get the crimp too tight?
I'm about to throw them away or give them to my nephew to play with.
Any suggestions?
Thanks.
I used to use Berry’s bullets but ended up just going back to lead SWC . I agree with some of the comments about them they are not for everyone if you go to Berry’s website they tell you to only put a light crimp on them but that never worked for me,they tell you that because if you cut the plating it exposes the lead . I did find like others have said you do have to go a little shorter in some guns what worked best for me was using a Lee FCD die it took care of my issues. Some people like them some don’t but I have them for all calibers I load .
 
I picked up some Berry's .45 185 grain flat point bullets awhile back and have had nothing but problems with them.
The current problem is they will work in one pistol but not others.
• OAL is purely a function of fit between the your bullet and your barrel. Nothing else.
• OAL has nothing to do with what any manual said, or what you heard on the internet, or what your best buddy told you.
Yes, common OALs are published for some common pistols, but not every single one.

They won't go into the chamber far enough to go into battery on most of my .45 ACP guns.
I've tried them in my Kimber Custom II, Kimber Ultra Carry II and Shield so far and the Ultra Carry is the only one that will go into battery.
• Some of your pistols are telling you that your OAL (for that specific bullet/barrel combination) are too long, but you're not listening.

► If I told you that your left pants leg was on fire, would you call the Fire Dept or believe the observations which are plainly evident before your very eyes ? I mean after all, the 'pants leg on fire thing' is published by an authoritative source on an well-established web site. What do you mean you're not going to Google, "Is my pants leg on fire?"

• So why is it that you believe your 5 senses in one situation, but not the other ? That is the real question here.

Here's the Solution Method
1) First you'll need to make 1 or more Test Cartridge(s) (no primer; no powder) with these bullets. Start at the suggested OAL.
2) Since you have multiple 45's, you'll need to remove the barrels from ALL of your 45 cal pistols for this test.
3) Try the Test Cartridge in each barrel's chamber for "plunk & spin". Take notes on the results with each barrel.
4) If the Test Cartridges(s) won't Spin, then seat the Test Cartridge bullet 0.010" deeper and start the process over again.

Here's the Conclusions

• If you have 3 different barrels, then you will most likely find 3 different OALs that allow Spin. This should serve as adequate evidence that YOU are now the OAL authority for your guns when using this Berry bullet. Not a book... Not Berry... YOU !
• Once you find the "tightest chamber", then I suggest you subtract a further 0.015" to allow for "manufacturing variations", just to be safe.
• You will absolutely not want to build these cartridges in 3 different lengths for the 3 different guns. Therefore, you will want to build all subsequent cartridges to the OAL that will fit in ALL your 45's (e.g. the shortest recorded OAL, minus 0.015").
• You will also find that this process, which must be done with every new-to-you bullet, is a royal PIA !! Which is a great reason to find a "good" bullet and stick with it.
• Start believing more in what your own senses are telling you.

Welcome to REAL pistol reloading !
 
Yes, common OALs are published for some common pistols, but not every single one.
• Some of your pistols are telling you that your OAL (for that specific bullet/barrel combination) are too long, but you're not listening.

Here's the Solution Method
4) If the Test Cartridges(s) won't Spin, then seat the Test Cartridge bullet 0.010" deeper and start the process over again.


• Start believing more in what your own senses are telling you.

Welcome to REAL pistol reloading !
As I stated and found out first hand it is Not always the OAL that is the problem. Other times it can be bullet diameter causing all the ruckus. For me it only too .001" silly inch of diameter to cause weeks of grief.
 
I'm not an expert reloader, but I'm not a complete rookie either.
I picked up some Berry's .45 185 grain flat point bullets awhile back and have had nothing but problems with them.
The current problem is they will work in one pistol but not others.
They won't go into the chamber far enough to go into battery on most of my .45 ACP guns.
I've tried them in my Kimber Custom II, Kimber Ultra Carry II and Shield so far and the Ultra Carry is the only one that will go into battery.
I think the crimp is plenty tight, but I need to keep crimping it tighter until they chamber?
Can I get the crimp too tight?
I'm about to throw them away or give them to my nephew to play with.
Any suggestions?
Thanks.
I found that the 200gn Berry's SWC only worked between 1.250"-1.260", so 1.255" is what I load them to. Powder charge made little difference from the original recipe calling for 1.220", which wasn't brand specific.
I you are not willing to slightly deviate from the original recipes then reloading is not for you.
45ACP headspaces at the case mouth, there is no need for crimp. I would adjust your process to eliminate the need to crimp. I never crimp and my rounds are so tight that I don't get setback even after multiple chambering. Size your case, then carefully seat the bullet ensuring that it does not go sideways. Chamfering is likely required though, it helps me.
I know many people crimp 45ACP and it works for them. It doesn't mean they are doing it right.
My reloads always worked and at first I would only size the neck. Just because they worked doesn't mean that I can't or shouldn't try to improve. Now I full length size the casings 0.469"-0.471" and my reloads are comparable to factory reloads. I always strive for perfection.
 
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