in loading the Hornet you have to remember you are shooting a case designed to use black powder
Correct. The .22 WCF was overbore for a blackpowder cartrige. Depending on formulation, from 40 to 60% of the combustion products of black powder will be solids, and much of this gets deposited in the bore. When you eject the case, smoke can be sucked back into the chamber, fouling it. The .22 WCF fouled the little bore and chamber badly.
To compensate for this, Winchester made the chamber bigger (relative to the case) than is the modern practice. They also made the case quite tapered, to allow it to break free from a fouled chamber with the first movement of the case.
The big chamber and tapered case affect accuracy, which is why the Hornet has such a poor reputation for accuracy. My formula for accuracy in the Hornet (I get 0.5 inch 3-shot groups from my M82 Kimber) is:
1. Fire form your brass. Once fire-formed to the chamber it fits properly.
2. Disturb the brass as little as possible. I use a Lee Collet die. I make the collet activate early by putting a couple of washers on the shell holder. As a result, only the front half of the neck is resized, leaving the back half to act as a "pilot," centering the bullet in the throat.
3. Use Hodgdon's Li'l Gun. I use the case itself as a powder measure, dipping it full and tapping the case to settle the powder. The cases are placed in a loading blockand examined by flashlight to be sure all powder charges are at the same level.
4. Seat the bullet well out -- almost touching the lands.
5. Use Hornady 35-grain V-Max bullets. In the V-Max, all the changes in weight are in the nose. The 35 grain bullet has a much shorter nose than the 40 grain and heavier bullets. This allows you to seat the bullet until it touches the lands and still have an OAL that will feed through the magazine.
6. Cheat. I can see most of my pasture from my front porch. I know exactly where to hold for every rock and stump, so when a crow lands there, I know where to hold. I like to lie flat on the porch, with my hand on the lower railing, the rifle rested on it -- steady as a bench rest.