Jim Watson:
Warren Page said he got better than usual accuracy with unpolished benchrest bullets, too. But our products have to be pretty, don'cha know?
Mr. Page probably did. Most stoolshooters I know who made their own bullets on Don Rorschach's famous dies never polished them. No need to as they weren't intended to win beauty contests.
Back in the 1960's, Sierra Bullet's Martin Hull kept a close eye on their 30 caliber Match Kings during production run starts. He would grab 10 as they came out of the pointing machine whose die formed the ogive on them. He'd seat 'em in 10 full length sized primed and charged cases then shoot 'em in their rail guns at 100 yards. Should the pointing machine start putting out bullets that shot in the ones (under 2/10ths inch) at 100 yards, he would move the tub catching them out and put another in its place. As long as those bullets kept shooting in the ones (sometimes in the zeros) he kept that tub there. Some of these super-accurate bullets would be set aside to check accuracy of their new test barrels; they were called "standards" or the benchmark of accuracy. If the bullets started shooting up in the twos, he put the old tub back then removed the top several inches of bullets from the "ones" tub and put 'em back in the regular one.
Regular tub bullets would be moved to their rubber lined cement mixers filled with wood chips to polish off the sizing lanolin and make those bullet jackets shine like the sun. Which made it easy for the inspectors to see jacket folds and other flaws that either didn't look good or might impair accuracy. These are the ones that got packed 100 to a green box and shipped out to retailers.
Those greasy, ugly bullets that shot so very well were packaged in plain brown boxes of 1000 except for the 200 grain HPMK's that had 900 per box. These were delivered to Mid Tompkins or Bob Jensen who took them to high power rifle matches around the country and sold them to competitors at about 10% lower than retail for the green boxes of 'em. Through 1000 yards, they shot about 30 to 40 percent better than the ones sold in green boxes of 100. One or two from a box might have a defect and would be trashed so folks who used them did the inspecting.
Sierra quit selling these ugly, greasy bullets in the late 1980's when Martin Hull retired. Too bad, as they won so many matches and set so many records. Nowadays, you may get several boxes of bullets that are unbelievably accurate and the rest will just be excellent or marvelous. Martin Hull told me the main reason the "standards" were as accurate as they were was due to superior jacket material being extremely homogenous in metalurgy and making jackets with really good copper resulted in near zero jacket wall tolerances.
I've got several thousand (168's, 180's and 190's) in the basement and am selling them as I only plan on using 155's from now on.