Making a smoothbore

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hseaver

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Back in the far, far, distant past, when I was a boyscout, at camp we had these neat smoothbore .22 "rifles" and shot "Moskeet" which was a very small clay pigeon with it's own special trap thrower. There were a number of companies that made these smoothbore .22's and in several models. The best one, for my money, was Remington which made a smoothbore version of it's Model 12 pump, and later also the Model 121 pump.
Needless to say, these are not easy to find, but I have found a nice old Model 12 with a bore that is fairly well trashed, so I've decided to make it a smoothbore. Now some of these guns just had a regular .22 bore, and others, at least some Remingtons had what they called a Routledge bore. These were a smooth .22 for the first 8" - 10" or so after the chamber, then they opened up to .375 for the rest of the barrel.
So my question is, how best to do this? Obviously I could use emery paper on a cleaning rod or the like to do the initial smoothing, and then a long drill a little smaller than .375 and then more emery paper spun with a drill. But is there a better machinist tool that would give a smoother initial finish than a drill bit? And that doesn't cost a small fortune?
 
I'm not sure about proper gun drills but if you were to drill slightly undersize and then finish with a reamer this would provide a far smoother finish. A small size reamer like this can be bought for under $20. For both the reamer and the drill you'll need to figure out some sort of extension rod setup. Probably the easiest way to join on the extension for these sizes is to grind a 6:1 long taper on the extension rod and drills and reamers and silver solder the joint. A simple jig made from angle metal stock will support the joint during the soldering.

Emery cloth that I've found is all very coarse for any sort of final polishing. For that you'll want the finer wetordry sandpapers in grit sizes from no coarser than 340 and go up in steps to 1200 to achieve a really smooth finish. And from the finish left by the reamer you'd want to start at 800 to 1000 grit and finish with 2000 grit for a nice almost mirror shine. Use mineral spirits as a cutting lube for the sandapapers.

The gunsmiths here must be choking by now but for a ghetto home shop "keep it cheap" solution I think this would work decently for what you're wanting to try.
 
What you need is a pilot drill bit. You could grind one yourself if you have the equipment to do it.
Or, Brownells sells several sizes of liner drills that will not wander off course.

Not exactly cheap though.

Short liner drill:
http://www.brownells.com/aspx/NS/st...=6774&title=SHORT, PILOTED BARREL LINER DRILL

Extended liner drill:
http://www.brownells.com/aspx/NS/store/ProductDetail.aspx?p=6773&title=BARREL LINER DRILLS

Maybe this?
http://www.aircraftspruce.com/catalog/topages/12drillbit.php

rc
 
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