Reloading Sig hybrid 6.8x51 cases

someguy2800

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Creating a new thread here since this is more relevant in the reloading section.

I got some new pulled 6.8x51 sig hybrid cases to play with and have been working on reforming them into 308 and handloading them. I cut one in half to make a section view. If you haven’t heard this is the Army’s new boondoggle to spend all our money on. Uses a hybrid brass and stainless steel case to handle 80k psi chamber pressure.

I’ve done some number crunching in quickload and going from 65,000 to 80,000 is not really that big of an improvement in longer barrels. What I've found playing in quickload is that in 308 class cartridges with 20+ inch barrels it doesn’t make for huge velocity improvements. Quickload prediction for my 21.2” 308 barrel is only about 100 fps gain going from 60k psi to 80k psi. In a 24” 243 it predicts about 150 fps difference. The biggest advantage I see is that it hits its velocity potential in a much shorter barrel. For example a 243 shooting a 105 gr bullet gets to 3000 fps in 16 inches with the fastest powder predicted. At 60k psi it would take a 21.5” barrel to hit the same velocity. At 16” there is a 250 fps difference but the delta quickly peters out.

I’m not really intending to go hog wild on the pressure because I like my face and I suspect accuracy may suffer at the really high pressures. I’m thinking these will allow you to load to the upper end of brass case pressures, like 65,000 psi, but they should last forever because the primer pockets won’t go loose.

1706847042159.png

The brass case body is swaged into a locking groove in the case head.

1706847207215.png

I have been playing with forming them into 308 cases. They are very easy to reform and don’t leave any donut in the neck when the shoulder is pushed back to 308 shoulder position so it does not require neck turning to make 308 cases. The necks are pretty thick so it may require neck turning to turn them into 7-08, 260, or 6.5CM. As you can see the shoulder on the 6.8x51 is quite a bit farther forward than 308.

From left to right 308 win, sig case formed to 308, virgin 6.8x51, 6.5 creedmoor case. The body-shoulder junction on the sig case is .125" longer than 308.

1706847358816.png

Lake city 7.62 nato case weight

1706847626805.png

LC 7.62 water capacity

1706847650898.png

Hybrid case weight

1706847678267.png

Hybrid case water capacity (after forming to 308)

1706847716942.png

I finally got my new rifle in 308 today and shot the first 30 rounds in the sig hybrid cases.

The load was 46 grains of N140 with a 150 grain SST and Win LR primer, which should be around 60k psi. Right now I am just using up my excessive stock of 308 hunting bullets, but I intend to try some more consistent bullets soon.

This was round 6-10 after sighting in at 100 yards

1706847779549.png

And here is 10 more rounds into the same group for a total of 15 rounds. I shot the remaining 10 at steel.

1706847914261.png

1706847988415.png

So far so good. I don't see any signs of the case head pulling away from the body. I don't see any gas leakage past the joint or the primer pockets. They basically look the same as before they were fired. I will shoot the remaining rounds in this batch of 50 cases tomorrow and I plan to just keep reloading this lot of 50 and periodically inspecting them internally and pulling one piece out of the lot to section in half and inspect how the body joint is holding up.
 
All that effort and experimenting, and all the Army had to do was go to 6.5x52 Carcano; it's older, it's proven but most importantly, it's italian.

In seriousness, that seems quite useful if it converts to .308 so easily. You just put them in the .308 decapping die?
Most of us wonder what the military really wanted 80k chamber pressure for. Perhaps there is a anti-armor load that they have that requires that extra bit of PSI so they felt better safe than sorry. If it produces primer pockets that are reusable though, it might be useful for something
 
All that effort and experimenting, and all the Army had to do was go to 6.5x52 Carcano; it's older, it's proven but most importantly, it's italian.

In seriousness, that seems quite useful if it converts to .308 so easily. You just put them in the .308 decapping die?
Most of us wonder what the military really wanted 80k chamber pressure for. Perhaps there is a anti-armor load that they have that requires that extra bit of PSI so they felt better safe than sorry. If it produces primer pockets that are reusable though, it might be useful for something

Yeah you just need to have a 308 sizing die with a tapered expander, which hornady dies do. The neck expands to 308 very easily but it does take considerable force to move the shoulder back. The increased chamber pressure is to improve performance in a short barrel. The new army rifle only has a 13" barrel.
 
chamber pressure is to improve performance in a short barrel. The new army rifle only has a 13" barrel.

What's, the point? They could've chosen a system that utilizes a longer barrel but arranged in a shorter overall package. It seems they're stretching a carbine into a rifle
 
What's, the point? They could've chosen a system that utilizes a longer barrel but arranged in a shorter overall package. It seems they're stretching a carbine into a rifle

As with all army acquisition processes it started with a set of requirements. The army did testing on armor penetration a few years ago and decided it wanted a 6.8mm 135 grain bullet at 3000 fps. They specified that the rifle should be no more than 35 inches long and should be suppressed. In order to meet the specs the other rifles submitted for the trial were bullpups. Sig decided the better solution was a conventional rifle layout and increase the chamber pressure to improve the short barrel performance, and here we are.

Now do the Army’s requirements actually make sense? Time will tell I guess.
 
Creating a new thread here since this is more relevant in the reloading section.

I got some new pulled 6.8x51 sig hybrid cases to play with and have been working on reforming them into 308 and handloading them. I cut one in half to make a section view. If you haven’t heard this is the Army’s new boondoggle to spend all our money on. Uses a hybrid brass and stainless steel case to handle 80k psi chamber pressure.

I’ve done some number crunching in quickload and going from 65,000 to 80,000 is not really that big of an improvement in longer barrels. What I've found playing in quickload is that in 308 class cartridges with 20+ inch barrels it doesn’t make for huge velocity improvements. Quickload prediction for my 21.2” 308 barrel is only about 100 fps gain going from 60k psi to 80k psi. In a 24” 243 it predicts about 150 fps difference. The biggest advantage I see is that it hits its velocity potential in a much shorter barrel. For example a 243 shooting a 105 gr bullet gets to 3000 fps in 16 inches with the fastest powder predicted. At 60k psi it would take a 21.5” barrel to hit the same velocity. At 16” there is a 250 fps difference but the delta quickly peters out.

I’m not really intending to go hog wild on the pressure because I like my face and I suspect accuracy may suffer at the really high pressures. I’m thinking these will allow you to load to the upper end of brass case pressures, like 65,000 psi, but they should last forever because the primer pockets won’t go loose.

View attachment 1192328

The brass case body is swaged into a locking groove in the case head.

View attachment 1192336

I have been playing with forming them into 308 cases. They are very easy to reform and don’t leave any donut in the neck when the shoulder is pushed back to 308 shoulder position so it does not require neck turning to make 308 cases. The necks are pretty thick so it may require neck turning to turn them into 7-08, 260, or 6.5CM. As you can see the shoulder on the 6.8x51 is quite a bit farther forward than 308.

From left to right 308 win, sig case formed to 308, virgin 6.8x51, 6.5 creedmoor case. The body-shoulder junction on the sig case is .125" longer than 308.

View attachment 1192338

Lake city 7.62 nato case weight

View attachment 1192339

LC 7.62 water capacity

View attachment 1192340

Hybrid case weight

View attachment 1192341

Hybrid case water capacity (after forming to 308)

View attachment 1192342

I finally got my new rifle in 308 today and shot the first 30 rounds in the sig hybrid cases.

The load was 46 grains of N140 with a 150 grain SST and Win LR primer, which should be around 60k psi. Right now I am just using up my excessive stock of 308 hunting bullets, but I intend to try some more consistent bullets soon.

This was round 6-10 after sighting in at 100 yards

View attachment 1192343

And here is 10 more rounds into the same group for a total of 15 rounds. I shot the remaining 10 at steel.

View attachment 1192344

View attachment 1192345

So far so good. I don't see any signs of the case head pulling away from the body. I don't see any gas leakage past the joint or the primer pockets. They basically look the same as before they were fired. I will shoot the remaining rounds in this batch of 50 cases tomorrow and I plan to just keep reloading this lot of 50 and periodically inspecting them internally and pulling one piece out of the lot to section in half and inspect how the body joint is holding up.

One thing I have read about the hybrid case is make sure you use plenty of lube. If not you can weaken (loosen) the joint between the 2 and pull it apart on the down stroke.
 
One thing I have read about the hybrid case is make sure you use plenty of lube. If not you can weaken (loosen) the joint between the 2 and pull it apart on the down stroke.

I can definitely see that happening if you didn't use enough lube. I am using hornady one shot. The trick to one shot is to put all your cases in a plastic bucket and spray them liberally while shaking them to distribute the lube all over. If you spray them standing up in loading trays like the instructions say you'll have nothing but problems.
 
I can definitely see that happening if you didn't use enough lube. I am using hornady one shot. The trick to one shot is to put all your cases in a plastic bucket and spray them liberally while shaking them to distribute the lube all over. If you spray them standing up in loading trays like the instructions say you'll have nothing but problems.

And I felt clever for sizing .243 cases into .308s.
If I ever get hands on this brass I might try this, depending.
 
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