Whats going on with this 7.62 NATO?

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dc.fireman

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OK...Pics will follow, as soon as they are emailed to me.

The story: co-worker knows I reload, he mentions that he bought some 'sniper reloads' at a gun show a year or two back from a reloader with a table. He gets home, and only 20 of the 200 rounds will chamber in his bolt gun. I ask him to bring them over, and we'll try and assess the problem. I picked up a mismatch set of .308 dies - I believe this is part of the problem, instead of the solution. First, I caliper all of the rounds which he knows will chamber in his rifle. The COL's vary - from 2.774 to 2.830. They are varying LC brass - from 1972-2004, with a few LC match cases thrown in here and there. The bullets are some type of 168gr. BTHP, maker unkown. I used the Lymans reference book, and it indicated a 2.775 COL for their 168gr. BTHP, and it's listed as a Sierra.

I then mic'ed out about 40-50 of the 'bad' rounds - same deal, except that all of the cases come in slightly long - around 2.830-2.832. My first instinct is to try and set the seater die to 2.775", and bump then down a few thousandths, to the arrived at length. I checked the cases for crimp - it was very light at best, and non-existent on most. When I mic'ed the cases with a bullet already seated in them (on the known rounds) they came in at 2.013- 2.018, The Lyman manual referenced 2.015 as a trim to length. So I figured at least something is looking our way. This is where the trouble begins.

When we tried to seat some of the rounds further in, some went in no problem, others began to crush the case, at the base of the neck, where the shoulder/bottleneck begins. It was then that I noticed a small set of concentric rings on the shoulders of some of the rounds. Some of the rounds were simply ruined by the re-seating attempt, others seated in fine, mostly to a depth of 2.778. Thats a first for me - ordinarily when I seat a seater die in the press, and set it for a given length, it seats to that length. These weren't compressing powder either. Still passes the 'baby rattle' test, and you can plainly hear powder shaking inside the case. So, after inspecting every single round, and finding sideways primers in some, and high primers in a few others, I begin to get the sneaking suspicion that this stuff isn't pulled down surplus ammo, but once fired stuff. I randomly selected a few of the ruined rounds from our seating disaster, and find 3 different types of powder - two extruded, one which visually resembles Varget, and one flattened ball powder, and one plain charcoal colored extruded powder. When my buddy got home today, he called me and advised that the rounds still won't chamber in the rifle, but the rounds which previously chambered, now chamber beautifully.

I'm at a loss for figuring this one out, but I do have some speculation -

The reloader used once fired mil brass, and some type of bullet which I can only assume was the same manufacturer for the entire lot. The resizing die wasn't properly set-up in the press, and it moved the shoulder further down the case, hence the concentric rings. When we attempted to reseat them to the proper depth, I was using the depth for a known bullet (Sierra) with one ogive profile, and the bullets were from a different maker, using a different ogive profile. This coupled with a weakened case from the shoulder movement, allowed the seater to crush the cases in some, but simply bumped it down in others, because the case wasn't properly supported inside the seating die, and the sheer mechanical leverage was enough to cause the softer brass to give way to mechanical leverage.

Am I on the right track here, or way off? Also, can these cases be salvaged, by removing the decapping rod from my die, and simply resizing them? I know it means pulling down about 160-170 rounds, but I really do want to fix these for him, and I really am curious as to what's wrong here. Not having anything chambered in 308, I couldn't offer up anything for him to try these out earlier before he went home.

The components again are:
LC mixed cases, probably once fired.
unknown primer, but looks to be large rifle, tight in the pocket, brass in color.
168gr. BTHP of unknown make
Powder of various types, and because of this, it will soon be fertilizer once pulled down.

Any suggestions?

-tc
 
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I'm guessing that the cases were range pickups fired from varying chambers and sized so some of them just are not to spec. They will need to be pulled and resized to push the shoulder back to fit your friend's chamber.
Your experience in reseating to a different COAL may have been due to a variance in the crimping of the bullets, especially in lieu of the different powder charges that you found.
I would start from the beginning so that you know what your dealing with as far as components are concerned. Toss the powder and redo them. Set the COAL at 2.800 or a bit under so they will work through the magazine.
Hopefully your friend learned a lesson here about "sniper rounds" at gunshows.



NCsmitty
 
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Gunshow - "sniper reloads" - different OAL - different powder - won't chamber: The rounds are junk and dangerous - throw them out. You might be able to salvage the brass unless it's been ruined.
 
smitty- I fully intend to discard the powder - hence the fertilizer comment. I'm wondering if resizing them can be accomplished, just by the fact that they may have been pushed back so far now, that resizing would simply grow them to beyond usable limits...?
 
Put the rounds through a full-size die (w/o decap pin if you intend to leave the primers), and then measure OAL. If it's within the max case OAL and there are no visible abnormalities, they are probably OK to load using normal reloading procedures.

If a round won't chamber, here are the things I check:

1. check if bullet ogive is hitting lands due to too long loaded cartridge OAL, if yes, then reduce OAL (and re-work-up load)

2. check if case shoulder has not been bumped back enough by F.S. die for some reason. Some FS dies have too much "headspace" on some presses for some rifles; if this is the case try another brand of FS die. this check is done with a case with no bullet seated

3. check if case mouth is too long, you can use the max case OAL for this

4. with a bullet seated in a non-primed/non-charged case, if it does not chamber or chambers very tight and it's nothing else, the neck thickness may be excessive. measured the neck O.D. with a bullet seated, compare to known good ammo. you can use a neck turning tool to fix this problem

5. check if case body diameter is too large for some reason. this is very rare for cases that have been run through a FS die

However, if the brass has some weird problem, it's probably better in the long run to just buy some new Winchester brass; it's cheap and good insurance.
 
dc.fireman, if you pull them down, you'll need to have your friends rifle to fit the cases.

Zak Smith speaks from experience too, and you need to ask your self if it's worth all the trouble to try to salvage these obvious bad rounds for your friend. You have no idea if they are once fired cases or not.




NCsmitty
 
I ran into a similar problem with some 308 rounds that my buddy loaded and wouldn't chamber in his Model 700. He was using once fired LC cartriges that he claimed were all FL resized in Lyman dies. The first thing I noticed were shiny spots around the case body so I assumed they were originally fired in a belt fed full auto firearm. I pulled a half dozen bullets and resized the cases in my FL Redding dies. The empty resized cases again would not chamber. After miking the cases, I found that the case web had expanded and neither brand of die could correct. I juat happened to have an old Lyman Hand Size Die and tried that using the die in a vise. The old hand sizer did allow the cases to chamber after a bit of work. You may have the same problem, check your case head specs.
 
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