I'd imagine it could be done to ANY bullet, but a properly tensioned/retained bullet would buckle/wrinkle the case first???
I'd say it is a safe bet that the cause was loaded at/near max charge with a fast ,unforgiving powder & setback issues created way-overmax pressures in an unsuported chamber that shouldn't be loaded to max to begin with.
This is one of the main reasons I am not interested in any fast powders, I always use slower powders that fill the case up enough , and won't be as tempermental if the bullet gets pushed in a bit.
It's just one of those life learning lessons. Glad you or your other half didn't get hurt. Now ,time to save up for a replacement.
For the 223, i have taken a bath room scale. A piece of wood to form leverage to push the seated bullet into the empty case. Should take 35 to 45 lbs. Seating of the bullet will expand the neck about .002" on seating. I have no idea of what 40 S&W neck tension should be?? Possibly run a test with factory ammo (not sure this is safe??) or a jacketed bullet dummy ?? Great photos.wish I had a way to measure and this my point of this thread)
Were you ripping rims off? Sounds odd..My own personal experience with trying to substitute 155 grain Rainer's for 155 gr Berry's without changing load data was I ended up with loads that were too hot for my G27. So hot, they sometimes failed to extract, at all..
Out of battery...
Note depth measurements and post #55..If I every dbl charge a case, I'll probably question if it was fired out of battery..
No. The extractor jumped the rims and left the brass in the chamber, leading the gun to doublefeed. (Also, the recoil was brutal, and I couldn't keep the rounds on a pie plate at 25 feet!) The brass easily fell out by gravity or a little finger pressure after clearing the gun. FTR, there were no bulges, and the brass and primers looked fine.Were you ripping rims off? Sounds odd.
Did you miss the part about the measured oal and post 55 etc?.Probability is, the weakened case web of the reloaded round in conjunction with the unsupported part of the chamber, was the cause, not OAL or any other reloading technique.