Reasons to reduce cylinder gap

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BigBoomD

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This is my first thread and post though I have spent many hours reading and implementing many of the ideas on this site and a few others. This site and some of the others out there and the users on them have saved me a ton of time and frustration as well as money potentially spent on incorrect supplies, and has been very educational.

I am looking at ways I can take the cheapest cap and ball revolver out there (Cabela's Pietta Brass frame .44 Colt "Navy" ) and make it into a decent reliable somewhat accurate gun that will defy the critics and not shoot loose anytime soon.

My cheap gun came with about a 0.010 to 0.012in gap, which seems reasonable considering what I have read is normal, and I'm sure Pietta did this to avoid having to hold really tight tolerances and also to keep the cylinder from jamming up even if abused and lots of fouling was allowed to build up.

I think this gap should be much much smaller, in fact as small as you can make it and still have the cylinder rotate freely throughout your shooting session.

Cylinder gap in my opinion can influence a number of things, one of which is the longevity of the gun, another may be (theoretically anyway) accuracy, and potentially another would be caps flying off nipples. I'd be interested to see if others agree or disagree with my following ideas or have any first hand experience (I am an engineer so I apologize for the equations, but its interesting to me anyway)

1) longevity:
Many have noticed that once a gun starts to shoot loose, it may then start to get really loose very quickly. This reason most likely is that the impact force of the cylinder hitting the frame when fired is directly proportional to the distance the cylinder has to move (gap) to then impact the frame, the bigger the distance, the faster the cylinder is going when it hits the frame.

Velocity
V = sq rt (2ad) where a = acceleration and d = distance
Energy
E = 1/2 (mv^2) where m = mass (of cylinder and powder, balls, etc) and v = velocity

substituting the first into the second and simplifying gives us:
E = 1/2 m (sq rt (2ad))^2
E = m a d

so the Energy goes up directly proportional to the distance the cylinder can move back before hitting the frame. (this assumes the hand is doing its job of holding the cylinder against the back of the barrel/forcing cone)

a cylinder gap of 0.010in will hit the frame with 5x the energy of one gapped to 0.002in.
There are other threads about how to reduce the cylinder gap. I chose an 0.008in shim behind the cylinder as it seemed like a lot of material to try and remove consistently from the frame/barrel interface.

2) Accuracy:
Since the cylinder will be hitting the back of the frame while the ball or bullet is still in the barrel, it seems that the higher this impact energy is, the more potential it has to detrimentally affect your aim. Now, even with zero gap, the same energy of firing is still transferred into the gun and your hands, but would be exerted as much more of a big push since the cylinder would already be pressed against the frame, rather than having a sudden shock impact near the beginning of that recoil push.

3) caps flying off nipples:
If there is a gap, the cylinder and nipples will both be moving rearward until the cylinder hits the frame at which point the cylinder will stop suddenly and the caps may just want to keep moving rearward (inertia). The sudden shock of the quickly reward moving cylinder hitting the frame and stopping seems like it might dislodge less than ideally seated/fitted caps. A 0.002in gap produces 5x less the shock than a 0.010in gap. General recoil causes the whole gun to move backwards, which shouldn't cause caps to come off as really the cylinder and nipples are trying to move further rearward while the caps are "stationary".

There are other potential problems with excessive cylinder gap, in terms of wasted energy escaping, additional fouling of the front of the cylinder/arbour, blowing off your over ball lube if you use it, larger jump of projectile to rifling, etc.

thoughts?
 
My dos centavos.

While tight lockup on a modern revolver is desirable, we should not forget that there is a difference between smokeless and blackpowder.

Smokeless develop some buildup, but mostly of it is from lead spitting out between the barrel-cylinder gap building up.

With blackpowder, there's also fouling that can build up, reducing the reliability of the revolver.

Now, consider the function of the revolver. In the Civil War, most soldiers didn't rely on revolvers. Officers led, waved their sabres (thereby attracting minie balls to themselves) and revolvers were used as last ditch weapon or dispatching wounded animals. Certainly they did see combat, but I highly doubt if they see as much shooting as their modern cap 'n ball counterparts do today. So, how reliable does the shooter want it to be before it needs to be cleaned? Like police work, I would think that reliability is the most crucial thing sought by a Civil War shooter. But we're not in that position and it's not life and death for us. So, we can settle for tighter tolerances with less reliability because all we have to do is to finish the match.
 
Big B,

I have been preaching "tiny clearances" for years. I've also been setting up open top revolvers that way for years. They typically leave the shop with .0025" clearance. My personal open tops have a .0015" clearance and they are all cartridge converted (I don't shoot blk powder any more)!

I have set two brass framed .44s (Piettas, like yours) with snug .002" bbl/cyl clearances as a test (two different customers) and they shoot normal steel frame" loads just fine. It's mainly because of the reasons you give. One of the test guns was set up as a fanner.

What we measure is a "clearance" though instead of the normal "gap". A gap is a set opening, the open top (unless fitted with a bushing) allows the cyl. to kiss the barrel each time it is cycled. This "kiss" is what allows such a close setting as it keeps the cylinder face clean.
The smaller clearance also allows much less fouling to escape and find its way between the cyl and the arbor. I routinely here of 100 shots or more fired with no hint of binding. That's a big plus for CASS /SASS shooters. You also will have a much cleaner gun at the end of the day.

Another plus for a tight clearance is the ability to set up a revolver that will allow you to dry fire. Competition folks like it because they can practice anywhere and everybody likes it because it won't hurt the nipples.

By the way, the hand spring won't hold the cylinder against the barrel.

Welcome to the forum!

Mike
 
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Lol!! Thanks Dave!
You can also look up the Pettifogger articles on the now defunct (I believe) Open Range . He gives a great overview of the why,what and how. I'm sure someone can put up a link.
You can also just Google it.

Mike
 
Okay, if this is an ignoramus post, please forgive me, I don't have any black powder experience at all.

45 Dragoon, could you explain your comments on the Colt design kissing again?

BigBoomD, I find formulae interesting! Keep it up!
 
Wow!! Thanks Blackpowdershooter44!!

Mauser lover, what I meant by the "kissing each time" is that each time you cycle the action, the hand pushes the cylinder forward as it turns it. The forcing cone area of the barrel is what stops the forward movement. So, each time you cycle the action, the face of the cylinder contacts or "kisses" the barrel. With the arbor correction, the clearance between the barrel and cylinder can be set to a very tight tolerance (.002"-.003"). This keeps the cylinder from beating the revolver into junk by sliding back and forth when you fire it. The revolver/arbor will stay much cleaner as well since a small clearance will allow much less fouling to escape, increasing power and performance. This setting will also allow you to set the open top up as dry fire capable.

The original open tops had arbors that bottomed out in the arbor hole. Yours should too.

Mike
 
An easy way to reduce cylinder to barrel gap is with a shim on the back of the cylinder. I have used brass and stainless steel with good results. If you find having a shim on your cylinder distasteful you can use the shim method to determine the optimal gap until you make a permanent repair.

IMG_0060.jpg
 
Smokin Joe,
If you do that with a Pietta, that may be fine. It'd be easier to dress the arbor down to proper length (since they are a little long to me). Heck, I have to stretch the hand on 99% of all the revolvers from Italy (to set perfect timing) so spacing the cyl more forward would make it even worse.

I don't know how a shim behind the cyl would work with an Uberti. Since you can lock up an Uberti open top with the wedge anyway, moving the cyl closer wouldn't have much effect.

It's the arbor length that establishes what the barrel/cylinder clearance is.

Just so everyone is clear, Pietta changed their Manu .process some time ago to fix the short arbor dilemma and they did a really good job of it. I think they normally run between. 004" to .006". I set mine to .002"-.003" for my service so for me, it's a wee bit long. The Uberti's on the other hand refuse to admit any problem so they remain short. All of them. That includes the 2nd gen. (and all other "gens.") of Colts open tops along with about all the now defunct makers of open tops. The original open tops arbors bottomed out in the arbor hole.

Mike
 
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I agree with 4v50 Gary about the original intent of these revolvers, but have also handled a few 2nd gen "Original" colts that seemed to be much tighter overall than the Italian repros and my intentions are a bit different than a civil war soldier's :)

Yes Mike, it is indeed some of your other posts that really made me take notice of the gap and think about its impact on the overall gun's longevity and performance. I think you have a lot of good ideas, and you also have some excellent photos on your website by the way. I made a shim very similar to the one posted by Smokin'joe, but found that I needed to cut a flat on one side of it where the capping cutout in the frame is otherwise the shim interferes with putting caps on nipples. this means that you have to keep the shim clocked so it can't rotate. I made my own shim out of a piece of shim stock sheet, with a correct size shim punch to do the inner diameter, but cut the outside one with scissors so I could leave a tab sticking out and actually drilled a small hole into the back of the frame just outside of the raised cylindrical ridge so that I could bend and push that tab down into the hole (the hole is in the face of the rear of the frame, parallel to the arbor and pointed towards the grip of the gun.) This keeps the shim from rotating and also my shim stays with the frame instead of the cylinder. I agree that shimming may not work for every gun, but the hand does push the cylinder forward while cocking, and the cylinder is sitting against the back of the barrel when it is fired anyway, so if it was timed fine and firing fine (not shoved so far forward that the hammer didn't impact the caps correctly), then a shim is only removing the slop behind the cylinder. Also, if my cylinder is pushed back against the frame without the shim, the hammer contacts the nipples just a bit, so dry firing would not be possible if I removed the slop from the front of the cylinder. Each individual gun may require a different approach to this issue. I did remove the pins from the front of the frame and run fine sandpaper between the frame and the back of the barrel assembly with the gun reassembled (minus the pins) to cleanup both the barrel side and the frame side of that interface. I also reduced the length of the arbor very slightly (maybe 0.001 or 0.002") to have the barrel assembly hit the frame ever so slightly before the arbor bottoms out and then when the wedge is pushed in, the barrel is tightly pressed against the frame, and also tightly pressed against the front of the arbor. This was an idea from Mike posted somewhere, and the methodology from someplace as well. I then reinserted the pins into the frame with a bit of locktite to keep them in. The pins were very easy to remove, but its a brass frame. Steel frame may be harder.

I really enjoy getting into the technical details of these guns!

As a side note:
I had actually put the hole (and tapped it) in there previously in an attempt to add a Kittredge Cap Shield type flat spring in there, but found that the spring once bent enough to allow the hammer to contact the caps, caused the cylinder not to rotate. I think due to the nipples being much more recessed into the back of the cylinder than Kittredge had on his revolvers. I wanted to not only keep cap fragments out of the action, but figured this would keep a bunch of the fouling from getting in there as well. Oh well. I will be doing the "cap rake" fix at some point now which will keep the caps out, but not really any of the fouling.
https://www.google.com/patents/US41848

I should really take and post some pictures.
 
Big B,
Thanks for the kind words. I'm not sure to what extent the revolvers were used during the war but I tend to lean on the side of "a lot"!! There was rather a large amount made for the effort and I think cartridges were the predominant way of loading rather than our " slower, loose powder and ball activity ".
Also, the original open tops I've had the pleasure to inspect and photograph show great attention to detail and holding to tolerance levels much better than today. The '60 that inspected appeared to have all first gen parts and still demonstrated text book perfect timing. Of course, the Italians didn't design them and they'll cut corners to make them as affordable as possible so I can appreciate that. Also, when you are copying something there are things " glossed over " that are important but not necessarily apparent. (Such as the arbor length).

As far as fixes go, if your shim makes you happy and solves/serves the purpose, that's great! The shim for me is not even close to possible because of the time to make one plus, dressing a Pietta arbor or shimming an Uberti arbor hole is quick and makes it an "authentic" fix/fitting.

As far as the hammer /cone clearance goes, the hammer face can be diminished to a "0" tol. fit AFTER the bbl/cyl clearance is set ( the very last thing you do). Of course, any nipple changes may have to be "doctored" somewhat.

The hand definitely pushes the cyl forward and that is the one thing open tops have over the "gapped" revolvers because it makes the open top "self cleaning". The chance of anything building up is nil.

The cap post needs to be at least as tall as the top of the cone and does a great job of keeping O.T.s running.

Good luck,
Mike
 
Sorry, another ignoramus question...

For making it able to dry-fire, do you just make it so that the hammer when it is at full travel is just shy of hitting the nipples? The only thing I have to compare this to would be a .22 LR firing pin that won't travel all the way to the breech face, so it hits the rim of the cartridge case, but won't hit the barrel face if there is no cartridge case.
 
That's definitely not an ignoramus question.
After a bbl/cyl clearance is defined and set, that means a .002"-.003" (for me) clearance is fine for fitting a zero tolerance between cone and hammer face . . . . . with the revolver pointed up (cyl pulled to the rear). This will give you sure ignition if you're shooting birds (lol) or shooting snakes!! When shooting snakes, you're giving .002"_.003" clearance away. That's why you want a zero tol. pointing up and you test fire it pointing down . . . . . at the snake!! Lol

Mike
 
Have had some clearance issues (puzzles) lately. One new gun had to much clearance, and some miss fires, It had a high area where the arbor is in the frame. I have been lowering the hammer with out the barrel and pressing the cylinder back, if the hammer moves it is to tight I also paper punch out test discs and snap the hammer to check for an imprint.
 
Hey Dave!! I leave them alone if they "barely " imprint (another name for "self clearancing " lol). As long as there's no cone (nipple) damage, all is good.

Mike
 
Nice, thanks for the additional info Mike, I will be adding the cap post this week. I also really like your cylinder bolt block that you add to remove all the cylinder bolt slop and twist. very clever. Before I saw that (on a thread somewhere) I was able to remove much of that movement by peening the frame to squish down the rectangular hole since my frame is brass. This was really fast and easy, but I think that your block idea would be even better, as it runs the entire height of the cylinder bolt whereas the frame cutout is very very thin on that side and still allows the bolt to twist a bit. Must take a bit of fitting to get that just right.
 
Thanks.

C&B is outside of my experience, as the Mauser family didn't do any percussion revolvers (to my knowledge). They did a very few cartridge revolvers relatively early, but nothing percussion. ;)
 
Nice, thanks for the additional info Mike, I will be adding the cap post this week. I also really like your cylinder bolt block that you add to remove all the cylinder bolt slop and twist. very clever. Before I saw that (on a thread somewhere) I was able to remove much of that movement by peening the frame to squish down the rectangular hole since my frame is brass. This was really fast and easy, but I think that your block idea would be even better, as it runs the entire height of the cylinder bolt whereas the frame cutout is very very thin on that side and still allows the bolt to twist a bit. Must take a bit of fitting to get that just right.
You should add an action stop, while you are at it DSCN5658.JPG
 
Mauser lover: "For making it able to dry-fire, do you just make it so that the hammer when it is at full travel is just shy of hitting the nipples?"
An EASY WAY to dry fire an open top without any damage is to trim masking tape into 3/4" lengths, with the width sized to fit the hammer notch in the frame -- then apply and build up enough layers of tape to stop the hammer before it hits the nipples.

When ready to shoot, just use a small pick to pull off all the layers of tape at once; and if you're lucky, you can put that spacer of tape back in later to return to dry firing.

It makes a cheap and easy "snap cap".

Old No7
 
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