77 SMK with 8208xbr

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I will will be changing my 18" rifle length gas gun when I set it up for a suppressor this spring. That will use a lightweight BCG, adjustable gas block, and a JP buffer and spring setup. The idea is to drive the recoil down as much as possible, make it work with a suppressor with no issues, and have it utterly reliable.

If you don't need a collapsible stock, an adjustable gas block and a basic rifle buffer system actually work pretty well for that.

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It's wearing an SWFA 3-15 now instead of the fixed 12x, but same idea. That configuration of AR really made me a fan of the platform in a way that my other ARs had not.
 
Personally, I would rather tune down the gas with an adjustable gas block than to go with a heavier buffer, but that may just be me. My impression is that a big part of the felt recoil is the reciprocating mass. My 9mm AR has less recoil, obviously, but the 9oz buffer and the heavy BCG in it really moves the gun around during firing. I can tell just by feel when the bolt has locked back on an empty mag.

For 16" platforms, I would never consider a carbine length gas system, only a mid-length.
 
If you don't need a collapsible stock, an adjustable gas block and a basic rifle buffer system actually work pretty well for that.

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It's wearing an SWFA 3-15 now instead of the fixed 12x, but same idea. That configuration of AR really made me a fan of the platform in a way that my other ARs had not.

Ill probably run a UBR stock on this rifle at some point as I want a little more weight in the back end than the CTR has. I really want to try the JP buffer for the fact its stupid simple to adjust the weight and spring tension. This gun will be more of a gamer gun, see how light and fast I can get it to shoot while maintaining reliability, so it will require more attention (read: $$$) to iron out any potential issues.
 
Personally, I would rather tune down the gas with an adjustable gas block than to go with a heavier buffer, but that may just be me. My impression is that a big part of the felt recoil is the reciprocating mass. My 9mm AR has less recoil, obviously, but the 9oz buffer and the heavy BCG in it really moves the gun around during firing. I can tell just by feel when the bolt has locked back on an empty mag.

For 16" platforms, I would never consider a carbine length gas system, only a mid-length.
I'm planning on a longer, heavier barrel when I have this one worn out. I'm lucky to run 3 mags a week, so it may take me a while.
 
I'm planning on a longer, heavier barrel when I have this one worn out. I'm lucky to run 3 mags a week, so it may take me a while.
I've been shooting a 20" gun, rifle length gas system, for a while now. Just picked up a 24" heavy barrel to play with, it will be sharing the same lower as the 20". I wish it had a rifle+2" gas system on it, but it is just a normal rifle length. I do have an adjustable gas block on it. Between the heavy (almost 4lb) barrel, and the adj gas block, it has very little recoil. I may take one of the buffer weights out of it., too.
 
Wow... Varget isn’t good for 223/5.56 AR’s? That’s like saying water isn’t good for people to drink...
I retested IMR4064 today. The h2 buffer made a huge difference. Accuracy is better than my 8208 load and I didn't get ejector marks or the bolt slamming back like it had been.
With this change, Varget would be a feasible option. Before I didn't see the point in trying it.
 
The best I got out of the 75gr was a 1 1/4" 5 shot group with 8208xbr.
Working to the 23.1grains gave me a 3/4" 5 shot group @2630 with an extreme spread of 15.

Maybe I missed it, but what barrel length are you running, and what velocities are you seeing with 4064? I banged out 50 of my new 75gr loads and made it to the range this weekend. Average velocity over the chronograph was 2,735 fps out of my 18" barrel. I estimated 2,750 fps with the suppressor attached and confirmed my calculated drops out to 700 yds. Everything looked good pressure wise, but I honestly expected lower velocities.
 
Maybe I missed it, but what barrel length are you running, and what velocities are you seeing with 4064? I banged out 50 of my new 75gr loads and made it to the range this weekend. Average velocity over the chronograph was 2,735 fps out of my 18" barrel. I estimated 2,750 fps with the suppressor attached and confirmed my calculated drops out to 700 yds. Everything looked good pressure wise, but I honestly expected lower velocities.
2655 @15 feet from the muzzle.
Now that I fixed my scale, I'm going to retest 4895 and cfe223.
The scales were fluctuating .3gr with the same powder charge. So my initial tests were useless.
 
Wow... Varget isn’t good for 223/5.56 AR’s? That’s like saying water isn’t good for people to drink...

I never said it wasnt good, I just said there are better options.

Varget is a pretty long burning powder in 223. Almost all load data I have seen is for 24" barrels, when most factory ARs are 16" with a few at 18 or 20. This means you will never see the advertised velocity that the load manual states as you lose about 25-30 fps per inch in 223. Mk 262 Mod 1 ammo is considered to be the measuring stick for 77gr loads with better than 1 MOA accuracy and 2750 fps. Varget will not get to those numbers in a shorter barrel, but it will be accurate.

Varget also causes excessive port pressure, causing all sorts of issues, namely throwing the timing of the gun off leading to early extraction, flame cutting of your barrel's gas port due to the long burn time of powder, undue wear and tear on the BCG and heavy extractor marks in the brass due to being over gassed. Most of these issues can be solved with an adjustable gas block as I stated before, however velocity will still be lower because you cannot get enough powder in the case to overcome the shorter barrel. Every single one of these things is a fact.

Varget does shine best in 223 in longer barreled bolt guns (24"+) where the powder has time to burn, and it doesnt have to contend with gas systems. Only then can it actually put up better velocities than 8208.

Dont get me wrong, I love Varget, its my go to for 308. But there are thousands of people that have tested this to exhaustion have pretty much come to the same conclusion I have as well, Varget is not the best powder for an AR chambered in 223.
 
Varget also causes excessive port pressure, causing all sorts of issues, namely throwing the timing of the gun off leading to early extraction, flame cutting of your barrel's gas port due to the long burn time of powder, undue wear and tear on the BCG and heavy extractor marks in the brass due to being over gassed.

Ok, come back with some real world premature failures stemming from Varget and we’ll talk. I’ve shot tens of thousands of rounds loaded in Varget over the last 20+ years, all of that theory sure sounds scary online, but in practice, the reliable function and undeniable performance of Varget in 223/5.56 AR’s has proven its worth.

And the whole “it burns too slow for short barrels” thing is a spotlight on your inexperience. Short barrels do not benefit in speed by running faster powders - that’s a pseudoscience wive’s tale propogated by guys who haven’t ever loaded for short barrels. No, a short barrel won’t ever achieve the velocity of a long barrel, and yes, a shorter gas system will have a higher port pressure than a longer gas system, because that’s how physics and thermodynamics work... that’s not a problem caused by Varget. Your statement Varget needs 24+ inches to burn is patently incorrect - 5min with Quickload proves over 97% combustion with a 20” barrel. So either your short barrel pontification is inexperience, or it’s a pointless straw man - all short barrels are slow, regardless of powder choice.

You can call out “everybody knows it,” but I’ll turn the same coin on you. Varget is highly recommended by experienced reloaders far and wide, ESPECIALLY Service Rifle shooters who run NON ADJUSTABLE GAS BLOCKS in 16-20” barrels (24” and AGB’s not allowed) to deliver top performance loads in 5.56.

Maybe all you have ever fired in a 5.56 gas been 35-45grn bullets which don’t give enough resistance to make use of Varget? ‘Cuz from 50’s to 90’s, I haven’t seen a consistently more accurate and versatile powder, nor a powder which comes recommended more often.
 
Ok, come back with some real world premature failures stemming from Varget and we’ll talk. I’ve shot tens of thousands of rounds loaded in Varget over the last 20+ years, all of that theory sure sounds scary online, but in practice, the reliable function and undeniable performance of Varget in 223/5.56 AR’s has proven its worth.

And the whole “it burns too slow for short barrels” thing is a spotlight on your inexperience. Short barrels do not benefit in speed by running faster powders - that’s a pseudoscience wive’s tale propogated by guys who haven’t ever loaded for short barrels. No, a short barrel won’t ever achieve the velocity of a long barrel, and yes, a shorter gas system will have a higher port pressure than a longer gas system, because that’s how physics and thermodynamics work... that’s not a problem caused by Varget. Your statement Varget needs 24+ inches to burn is patently incorrect - 5min with Quickload proves over 97% combustion with a 20” barrel. So either your short barrel pontification is inexperience, or it’s a pointless straw man - all short barrels are slow, regardless of powder choice.

You can call out “everybody knows it,” but I’ll turn the same coin on you. Varget is highly recommended by experienced reloaders far and wide, ESPECIALLY Service Rifle shooters who run NON ADJUSTABLE GAS BLOCKS in 16-20” barrels (24” and AGB’s not allowed) to deliver top performance loads in 5.56.

Maybe all you have ever fired in a 5.56 gas been 35-45grn bullets which don’t give enough resistance to make use of Varget? ‘Cuz from 50’s to 90’s, I haven’t seen a consistently more accurate and versatile powder, nor a powder which comes recommended more often.

Well, I see this has taken a turn for the personal here...

First of all, you have no idea at my level of experience. I started shooting at 6 or 7, reloading by 10 or 11, served in the Marines shooting high expert 245+/250 multiple times, and shoot about 15,000 rounds a year between rifle, pistol, and shotgun. Im almost 44, so you do the math. So I think that is plenty of experience.

Second, I said nothing about outright failures. What I did state was "gas port erosion" which is a reality in any rifle that uses a gas port drilled in the barrel. Shorter length gas systems are more prone to this due to the heat source being closer to the port. Using a powder that burns slower moves that distance further down the barrel and increases gas port pressure causing wear. If you really wanted to measure this you could use a infrared thermometer and measure the temp of the barrel and gas tube at given intervals. Higher temps equal more wear. That is a law of thermodynamics. I also never said anything about performance levels of Varget. Its very acceptable, but I maintain that its less than perfect in shorter barrels.

Third, I somewhat agree with you, however matching the correct powder to the barrel length does make a difference. You can see that pretty simply by building a load with three different burn rate powders, say H4198, 8208, Varget, and then shooting it in several barrel lengths, say 16, 20 and 24 inches. Velocity wise, the longer burning powders will fare poorly in the shorter barrels, but do better in the longer barrels and the opposite is true for the longer burning powders. So what is causing this? Incomplete burn for long powders in the shorter barrels, and the shorter burning powders simply running out of gas in the longer barrels. Also, Quickload is a great resource for building a load but isnt all knowing of every variable even with its myriad of options. The only true proof is what we can measure on paper and with a chronograph. Ill trust my targets, and my LabRadar because those are really measurable scientific results, not a simulation. You have two types of data. Theoretical and physical. Quickload is theoretical. Paper and chrono data is physical. Physical > theoretical every time.

Forth, High Power is a different animal. Most of these guys shoot a barrel for a season, then rebarrel in the off season. Most of us dont do that. They dont worry about shooting out a barrel. I dont personally shoot high power, and dont know anyone that does, so I cant comment beyond that other than I have looked over the rules so I have an understanding of how it works. I do know that most shooters are using 20" barrels so they can squeeze the extra velocity out for longer range performance.

Fifth, I shoot a ton of 55gr FMJBTs and SPs, because they are cheap at 7 cents a piece in quantity. My match ammo, in other words the stuff that will shoot around a 1/2" if I do my job, is all loaded on 68-77gr bullets. I have played with some 50 and 53gr VMax's as well, gotten some good results, but they arent my favorite. Ive tried every powder from H4198, H335, H4895, IMR 8208 XBR, CFE 223, and Varget in my ARs behind various bullets from 50 to 77 grains.

Like I said before, Im not disputing that Varget is a great powder. However, I dont feel its the best powder for this particular application unless a certain set of guidelines is met. Blindly saying "just load Varget" which is a common thing I see today just because its been around a long time and does have a good track record doesnt mean its the best for the application.
 
Velocity wise, the longer burning powders will fare poorly in the shorter barrels, but do better in the longer barrels and the opposite is true for the longer burning powders.

Nope. The powder yielding the fastest velocity in the long barrel will retain the fastest spot in the short barrel. The only time that is NOT true is if you run a sub 2” barrel. The slower powder will yield a ton of flash, for sure. I run 223’s from 7” to 29”, been there, done that.
 
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