A partnership continued.

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blarby

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This will be a continuation of last years' "A partnership for powdercoating".

The original thread can be found here :

http://www.thehighroad.org/showthread.php?t=753510

Its been over 200 days, and for all purposes will actually be easier to start anew with this years experimentation.

Ahhhh, a lot of things can happen in a year ! New laws, New guns, New injuries.....

But, Harbor Freight still sells powdercoat ! The earth is still round, and as promised, the show will go on !


Speaking of powdercoat, I did try a new color- the Matte Black from Harbor Freight.

It sucked. :barf: Super poor adhesion despite all of my efforts, and multiple coats made no difference. If you are tuning in for the first time, feel free to skip the Matte Black !

I'm all ears on a new flavor to try other than that this year, if there are any requests !

I am actually working full time again, and juggling a fun shotgun project, and a full summers' shooting schedule- including a fairly large assortment of defense carbine and shotgun courses- so if I'm away, or a bit slow in posting new things this year, I apologize in advance.


With all of that out of the way, lets cover some stuff now that all of the loads from last year have been shot, as a matter of housekeeping :

#1 All of the Glock rounds in 40 s/w performed flawlessly. I ended up selling the gun, and the new owner remarked at how "unused" the barrel looked. Some 3000 rounds in, thats a statement if I've ever heard one.

#2 I did get to do some side-by-side comparisons of the "thin" single coat bullets against the more uniform double coated bullets. It made no difference I could discern in 357, 44 mag, 40 s/w or 45 ACP. I did notice some additional leading on the 30 carbine in the single coat loads. So theres that. I'm still going to do double coats because I like the uniform look of the finished product, but I'd have to say at this point its probably not necessary except in the most demanding of applications. I noticed no discernable difference in accuracy at 7, 10, and 25 yard targets from the pistol loads.

#3 The pure lead hollowpoints in 44 mag performed well in wet newspaper tests. They were going about 1300 FPS in 210 gr, and 1150 in 240 gr. I have no desire to push them further, but I'm sure you could, and get even wider expansion. There was no lead fouling, even using pure lead at higher velocities. I'm not sure if this was a result of the double coat of PC, or not- as these were two of the bullet types that only got double coated.


Now, on to this year !

Things we're gonna try :

#1 I got a spiffy KEITH 158 gr LSWC for 357 mag, and these bullets are gonna be great, I know already. It was a Fun winter project rehabbing this mould, as it was essentially a block of iron oxide that I slowly coaxed back into usefulness. I know the square lube groove does us little in powdercoating, but its nice to put this piece of history to good use.

#2 160gr .312 bullets for an SKS. Had a lot of requests for this one, and the Mrs. really likes her SKS, so this will get done. Still waiting on the tooling on this one- dies, moulds, and sizers .311-.314. Hurry up truck !

#3 Speaking of tooling, if someone can figure out how to get a lee push-through sizer in .459, I'd be stoked. It doesnt exist :eek:. I was able to try some .459 PC bullets in my 458 socom last year, but I can't really judge its effectiveness, because they had to be sized in my SAECO, and thus, had high-speed rifle lube in them. They worked well, but I want to get rid of the lube. After about 150 rounds the lube starts building up in the chamber (not the gas port, thankfully ! ) and makes chambering impossible. This is one application I really want the PC for, and I'm stuck on tooling :banghead:

#4 I'm going to try a limited amount of 170gr GCFN's in .309 in my new M1A just to see what shakes loose. I now understand the gas system a lot better, and can get in there and clean it well if things go awry. If the M1 carbine and M1 garand loads are any indication, I think this should make for fun "end of brass life" plinker loads for this rifle to get one more shot out of notoriously short-lived brass.


Anyone have anything to add ? BDS ?


One little note :

We're ( the partnership) are pretty focused on the easy, low-tooling, low-tech, shake and bake method for this project. We're focused in that manner because, as I stated last year :

What seems to pass the test of time for mass use are those processes that are simple, require little tooling, and can be readily taught to others with repeatable results.

To each their own, it's a fun hobby, and you can fall down as many rabbit holes as you have bores, if you so desire.

What I like, is that we have an easy to explain, low cost method of producing high quality projectiles that literally anyone can use, and use well- right from the get-go.

Suddenly everyone wants to make bullets. Awesomeness.
I support this 100%

Fewer people have the knowledge or skill to make great bullets. Even fewer have the skill AND knowledge required to make "this" bullet work in more than "that" gun, or even why it works in this one, and NOT that one.

Loads aside, this has the potential to erase a lot of that. I support bullet independence, so I will support this. If someone isn't interested in the finer related matters of "where lead meets steel", it's not critical to learn at this stage anymore. You can get some basic kit, some scrap you ripped off that old house, and make great usable bullets , right out of the gate, with few problems. This leaves smiley shooters and would be bullet makers, not frowny ones... And that's really important for the longevity of our hobbies. Most people are much more receptive to learning and To being coached when they're happy- not after they've chucked their moulds in disgust after another range trip with a slathered bore, "patterns" instead of groupings, and other related failures..

If you'd like to extol the virtues of your wiz-bang bowdercoat spray system or your pizza-oven cooker, please feel free to do so...in another thread. We're trying to keep it simple, amd focused on simple-low tech so that veterans and novices alike can jump into the game with as minimal an outlay of materials and tooling as possible, using methods that have been demonstrated to work using such.

I understand that a lot of methods work very well. Thats awesome, and I'm glad they do. We're just not covering those methods here.
 
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Blarby, yellow and white supposedly work well.

Also, did you get the M1 Garand loads to work successfully? For some reason I was under the impression not to use lead bullets in that action...
 
Havok, the lucky son of a gun got a new M1A Loaded!
blarby said:
#4 I'm going to try a limited amount of 170gr GCFN's in .309 in my new M1A just to see what shakes loose
blarby, congratulations on the M1A. I got to reload for and shoot a friend's M1A and it was a very nice shooter! Hitting steel targets at 300-400 yards with iron sights was definitely doable.

Some have tested powder coated bullets to 2700 fps without leading so I am curious like Havok how your powder coated bullet did.
 
Havok, I was congratulating blarby on his latest gun purchase. My sister suggested I get a M1 Garand through CMP like her ... Should have listened. :banghead:
 
Havok7416 said:
For some reason I was under the impression not to use lead bullets in that action...
I had blarby powder coat my .300 BLK test bullets for the same reason. Thanks to him, I will be happily shooting PC .300 BLK loads.

Yes, curious to hear how his PC .30 caliber loads did in his rifles.
 
blarby said:
Havok7416 said:
M1 Garand ... For some reason I was under the impression not to use lead bullets in that action
#4 I'm going to try a limited amount of 170gr GCFN's in .309 in my new M1A
I just realized blarby is using "gas checks" for the 170 gr FN. I am assuming they will be powder coated?

blarby, do you think the 170 gr FN powder coated will work with .300 BLK? I have W291/H110, A1680, H335, H4198 and looking for H4227.
 
Speaking of powdercoat, I did try a new color- the Matte Black from Harbor sucked. Super poor adhesion despite all of my efforts, and multiple coats made no difference. If you are tuning in for the first time, feel free to skip the Matte Black !

I heard the same thing with the new HF Matte Black. Apparently the old formula worked well when ES sprayed, but not tumbled.

I love the HF red. It coats well and at $4/pound, it is a bargain. I've done close to 5,000 bullets and I still have about 1/4 pound from my first container. ASBBDT wastes almost none, but it is geographically limited to dryer climates.

I got a hold of some Sherwin Williams powder coat at a local powder coating shop. Coverage is 100%, but after baking, the pigment is pretty uneven and there are lighter and darker regions on the bullet. It was overstock and the price was right at $2/pound. Since I don't care how they look at 1100 fps, it works fine for me.

DCD00944-1DC2-43F8-95A8-C773C939B1C5_zpsef6zwilh.jpg
09248916-25e2-4470-9d91-d4dcd1f64a5a_zpsqzenkebj.jpg
 
*yawn* was up all night coating and sizing. Continues today after a run into town for more paint.

That's the one, BDS !

I mistakenly searched LEE s website, and our distributors, and found none.


We did get function in the M1 garand. We used a load of 44.1 grs of 4064. We only had 3 clips worth, but they popped 6" plates right at 100 yards with authority.
 
Blarby, did you happen to check for clogging at the gas port on the M1? If they don't jam the gun they have some serious potential for cheaper loads.
 
We did a complete teardown after those three clips.

Other than powder fouling, there was nothing untoward evident.


I think... and this is a combination of "think" and "believe" that the gas check prevents the high pressure/heat gas cutting of the base, and the PC provides the necessary lubricity and structural reinforcement to prevent stripping out of the rifling.

This will get a lot more testing once that 459 sizer arrives, as well as additional testing in the M1A this summer.


Much like you meheavy, im excited about finally being free of the jacketed bullet yoke, and thats why im limiting my testing this summer to those applications im still constrained to jacketed loads for- namely rifle bullets. When the election season gets in full swing, I hope that this project has borne fruit. I'm still constrained to under 200 yards for accuracy testing thanks to fire season, but if they are minute-of-deer at those ranges without undue fouling of the gas systems, I'll call that a resounding success.


In the socom, the only thing being deposited at the gas port is black high-speed rifle lube. This occured in a similar fashion with the gas-checked un-powdercoated bullets I was using previously, and I just ran with it and first tested the GCPC "system" in 357 mag last year.


One important note about the rifle bullets : I'm not using WW alloy, I'm using magnum bullet alloy, waterdropped. It starts at BHN 18, and ends up about 20 in the 30 cal bullets, and 22-24 on the 43-45 cals. I think the heavier bullets hold more heat, and thus quench better in the heavier 44 mag and 458 socom bullets. If I can get away from using a 24+ start alloy on the socom bullets, that'll be excellent, as that alloy is spendy.


BDS, I'll happily cook up a ton of the 170's for you once more magnum alloy arrives- it should coincide with the arrival of the 160 mould and sizers for the SKS. If something goes awry with that plan, I have enough magnum alloy left for about 50 bullets, and its all you. I'm sure they will work, but dont load 7.62XAmerican so I have no idea on load data !
 
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Ive been powder coating for a little over a year now. I had been airsoft bb tumbling up until last week. I bought an electrostatic gun and I think Im going to switch back to tumble coating. Its messy, eats through powder fast, typically have to do two coats, and only get 2-3 trays of bullets before the ns foil is trash. I understand I can transfer the bullets to clean foil before baking, but at that point, I might as well just tumble coat them and pick them out with tweezers.

Ive also found that bullseye will eat HF red powder coat, making the powder on the base of the bullet soft.

Im shooting much more full house 357 magnum loads now. Coated bullets hold up just fine to stout charges of H110.
 
Great info! Any experience with Red Dot/Promo and other powders?
HP-38, win231, 700x, win296 all seem good to go. checked ammo that had been loaded for a year. So far, bullseye is the only one that softens the coating on the base of the bullet.
 
blarby said:
BDS, I'll happily cook up a ton of the 170's for you once more magnum alloy arrives

One important note about the rifle bullets: I'm not using WW alloy, I'm using magnum bullet alloy, waterdropped. It starts at BHN 18, and ends up about 20 in the 30 cal bullets
Since I plan on using wheelweights for my retirement bullets, can I send you some wheelweight ingots?

And no gas checks on the 170 for .300 BLK. One or two coats, your choice but I am thinking 2 coats as they will likely be shot at around 1600-1700 fps.
 
blarby said:
Why no check? #curious
Some posted that two coats of HF Red was good to 2700 fps but involved harder alloys. With 170 gr bullet (90368/.309"), I am thinking velocities to be around 1600-1700 fps so I want to test the durability of the powder coating without the aid of the gas checks.

I know you got some "magnum" alloy being delivered but from what I read, water dropped wheelweights should produce perhaps around 18-20+ BHN and that's what I am hoping to test (non-water dropped is around 14-15 BHN) which I plan to use for retirement. With RMR 9mm HM prices being fairly affordable, I am planning to use them for the carbine loads but it's .300 BLK bullets I am hoping to reduce cost on at 150-230 gr range (I prefer to shoot lighter weight bullets due to cost if leading is addressed at 1600-1700 fps and MOA won't be needed - only minute of soda cans/2 liter bottles at 50 yards). ;)

I will get the WW ingots shipped to you as soon as they are available but no rush so take your time and cast them when you can.

I know you have the 160 gr mold for .312" (90361 with TL) but can you resize them down to .309"?
 
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Originally Posted by Reefinmike
bullseye will eat HF red powder coat, making the powder on the base of the bullet soft.
HMMM interesting. The corner edges at the base are critical IME. Any leading issues from the BE loads?

Great info! Any experience with Red Dot/Promo and other powders?
HP-38, win231, 700x, win296 all seem good to go. checked ammo that had been loaded for a year. So far, bullseye is the only one that softens the coating on the base of the bullet.
So basically no Red Dot loads? I have a few that are 5 months old. Should be worth checking them I recon.

Speaking of powdercoat, I did try a new color- the Matte Black from Harbor Freight.
It sucked. Super poor adhesion despite all of my efforts, and multiple coats made no difference. If you are tuning in for the first time, feel free to skip the Matte Black !
Just to add, I spray coated a few and they are a PIA to size. Feel real gritty going in and require a lot of elbow grease. Same bullets from same cast batch in red went through easily. On a good note, they were smotther after sizing.
 
Wow, I've shot over 5,000 rounds of powder coated bullet, most were HF red, unfortunately (or fortunately) my loaded rounds don't sit around for more than a few weeks.

If Bullseye is the one that attacks the polymer the most, it makes sense. Bullseye has one of the highest concentrations of nitroglycerin of all smokeless powders. It eats some brands of powder measure hoppers if it's left in there and it turns others a nice smokey brown even if used repeatedly for short one hour stints (my case with the Hornady LnL AP measure).

Here's a little tidbit of information on NG concentrations from the past:
http://www.thehighroad.org/showpost.php?p=8092989&postcount=11

The MSDS of Bullseye says 4%-40% NG which is worthless information but Walkalong got it straight from Alliant stating it really is 40%

If Power Pistol is also 40%, be careful with BE-86 and PC bullets. I have a feeling that it may also have a NG concentration up there too.
 
.459 sizer

#3 Speaking of tooling, if someone can figure out how to get a lee push-through sizer in .459, I'd be stoked. It doesnt exist .This is one application I really want the PC for, and I'm stuck on tooling

Blarby,
Have you contacted Lee on getting a custom sizer die?
Yes, it's more expensive @ $34 and you have to wait 6-8 weeks, but it's probably cheaper than going to a machine shop if you don't have the tooling yourself.
 
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