my, how the years have passed by
I didn't even know I had joined this site.
anywho, I was referred to this thread from elsewhere.
Now, don't take my advise as flaming in any way. I respect the work and research being done here as your exploring methods that open the door to all who dare try, at least in as much as to test drive powder coated heavy metal supplements.
If you really want to get serious, you need an electrostatic spray gun.
As luck would have it, Harbor Freight has them on sale right now, for about $65
Trust me, it'll lay powder thicker and faster than trying to reinvent the vandegraf generator with gladware on the living room carpet.
I just got one last week, and have played around with this enough to throw ya some of my early findings.
with the ES gun, it is the one coat and your done holy grail you seek.
The gun comes with 3 tips .. the smallest seems to be the one for the job.
Its rated for 10 - 30 PSI .. 12 to 15 has been nearly ideal for me, yours may vary.
However, your coating rack must be able to go directly to the oven without having to handle the bullets. you'll only knock the powder off.
Parchment paper is your friend.
a sheet of parchment paper on your spraying / baking plate, keeps things reasonably clean.
while you'd expect the parchment to be non conductive, the 10kV operating voltage of the ES gun will overcome the dielectric and charge the pills sitting on top.
This works fairly well for flat points.
Base down seems to result in all the pills releasing from the plate in a sheet of powder coat over spray. Sizing seems to deal with the flash to a great degree.
The best show in town is the hollow point.
drill holes in a coating plate and either weld nails or drive screws through it to place the bullets on ... no flash issues there.
however, do try to keep the spikes as straight as possible so that parchment paper can be impaled and run down to keep the plate reasonably clean.
a lot of work goes into making such a plate. only makes sense to try to preserve it.