Amateur Knife Making

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What time is it there? Its 8:04PM here, I agree about that and I think this one will just be a shorty, I do have a whole shelf of obsolete heavy equipment races to cut and roll flat. What do you think of using this steel?
 
Makes me drool for that laser handheld pyrometer at out hardware store

Most hardware store non-contact pyrometers won't have the upper range you need (OTOH a hardware store in AK may have goodies you typically wouldn't find in the lower 48). They typically only go up to around 500 degrees Fahrenheit. No where near the 1400 you need for forging temperatures. Using a magnet to determine if the critical temperature has been reached is a standard practice with blade smiths. Some can use the emitted color of the steel to tell, but that's a skill that is beyond my ability.

I got this handy color/temp graphic from this nice little website - http://www.navaching.com/forge/heat.html
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Bearing steel has been used to make excellent blades. They do tend to be complex in the heat treat though.

It is never a good idea to weld steel together for the finished blade or tang. Smiths will often weld an extension onto bar stock to make it easier to handle in the forging process, but they're intent isn't to incorporate that welded section into the knife. Some old production methods did use a chevron weld to attach a piece of mild steel to carbon steel in an attempt to economize. The weld was a couple of inches up in the tang and looked like a "V". The first rivet usually was in the part of the tang that was the blade steel and the second rivet went in the mild steel welded onto the blade steel. Like our friend from SA has seen, the welds tend to crack.
 
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It's no real trouble to weld simple high and low carbon steels, but when you get into complex alloy steels like 5160, 51200, some of the alloying elements really mess with the welds. I'd avoid trying to weld them at all costs. They are, for our intents, pretty much weld-proof. If the weld does stick, they'll fail in the heat affected zone. They behave strangely.

I've not tried to work 51200, but most of my knives are made from 5160 spring steel. This is pretty much what you'll find in the average leaf or coil automotive spring, a near endless source of material. While it benefits from an elaborate HT regime, not unlike 51200, it does respond quite reasonably to old-school heat-quench-temper too. I've found the finished blade to be quite tough, compared to similar 1085 blades, but slightly softer if I temper them the same. Their extra toughness allows me to leave the temper a shade or 2 cooler, to achieve a similar result to a plain carbon blade.

Some bearing races are also made from 440 class stainless steels. If your old bearings aren't frosted with rust, they may be stainless.

Mokwepa, you asked a few posts ago about getting a blade to stay straight thru the quench. That's one I've fought since the beginning too. Here's what I've found....

First, make sure the blade is held for quenching with the spine up, edge down, and move it around in the quench fluid in an up and down direction. Side to side would cool one side faster than the other. That's a warp!

When I first made blades, I'd forge'em to shape, and on the last heat, I'd tap them about, trying to straighten them. Then I'd heat and quench. Half the time, they'd warp.

Now, after I spend that heat straightening them, I re-heat them and recheck them for straight. Sometimes they'll shift a bit. Very little work done in this heat. Repeat a couple more times, working out any last bends, but do not try to cause any shape change in the final heats, especially as it cools below red heat. Then, do the hardening heat, quench and check... Chances are, there was much less warping this time. I think these last 2, 3 or 4 heats is basically similar to a normalization. When we straighten on the last heat, we risk leaving distortions in the steel's structure, and the next heat/quench lets those distortions pull the blade about.

That's the sense I can make of it, anyway.

HSO: Ice bucket. Will remember that, next time some newbies are about....

J
 
Mokwepa,

Yup, my least expensive hobby too... I've been at it 4 years now, I'd guess I have yet to spend $1000, including fuel costs.... Equipment's likely in the $400 range...

J
 
Mokwepa, you asked a few posts ago about getting a blade to stay straight thru the quench. That's one I've fought since the beginning too. Here's what I've found....
Thanks for the info. Ive had it wrong. I final shaped, then heated cherry hot and dunked vertical into oil, and pulled out a cork skrew:) Im glad you can quench horizontal, i battled to find a container tall enough to hold enough oil. On my next knife (a bowie, im going to at least try it) ill do as you say and hopefully get it straight first time.

HSO, Thanks very much for that colour(SA spelling :)) graph, itll help me understand a bit more about what im doing. Thanks again.

Two more nights of driving guests then its bang,bang on the spring steel.
 
Mokwepa,

I was referring to the old days when knives were in huge demand and had to be forged back when cutlery steel was expensive compared to mild steel. I think 1800s time frame. I think it was done in the latter "mass production" days of Sheffield, but don't quote me on that.
 
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I think it was done in the latter "mass production" days of Sheffield, but don't quote me on that.

Interesting. Makes sense on mased produced knives but sucrificing quality and reputation in the process.

HSO, sounds like you've been smithing for a while, do you teach and offer courses(i read the PM and assume that you do, thanks for the advice. I will be carefull. I recently learnt how valuble your eyes are, got a steel splinter infront of my pupil from grinding. I get payed to look for animals and my eyes pay the bills. Since then, even my ray bans have pit marks, i always keep my eyes coverd now) Ive checked on your profile but doesnt say any thing. Have or do you sell your knives? Hopefully one day ill be able to sell mine, if i ever get that good. It must be hard parting with the first one, even my "disaster" knives meen allot to me cause i made them, and it took time and a fair amount of brain power :)
 
I am on my kids computer, mine died last night so I'm off to town here in a little bit to buy a new one, I don't know if it was a hard drive failure or what but it did have Windows XP which I liked, I have no choice now but to buy one with Vista, I won't ever buy a high dollar puter, did that years ago, then 6 months later its obsolete, I'll buy one on average every 3-4 years, my last one was a really decent HP that I loaded up with max memory and a 22" LCD monitor.

There was an Ebay auction last night, I missed the final bid cause puter screwed up but there was a guy selling homemade damascus blades at some really decent prices, I think he was basically selling other club members knives, they did not look cheap.
 
Mokwepa. I've been forging blades for 15 years and like 7X57chilmau I always quench horizontally. I guess the most important thing to remember when working your steel is to maintain even hammer strokes on both sides of the blade. It balances out the stress your putting on the steel and makes your process straighter. Another thing to get in the habit of is to normalize your steel after forging. You heat it to the non-magnetic stage then take the blade out and allow to cool in the air to where you can touch it. Do this three times before you put the blade in your annealing medium after a final heat. Now this is going to sound sorta voodoo-ish but I have heard from several blacksmiths and blade makers that the magnetic orientation of your blade has something to do with warpage. You need to make sure that your blade is in relatively close alignment with magnetic north or during the rapid cool down during the quench the blade will slightly warp toward magnetic north. True or not? Maybe some other members have heard of this occurring. Since you are in the southern hemisphere I would have no idea how strong the magnetic pull would be. Sounds crazy eh? But one feller swore by it. I'm not convinced of this phenomenon and do not worry about my blades magnetic orientation while quenching, but then I have never had alot of warpage issues either. I'll stick to even hammer strokes and normalizing....but then now that I think of it, my quench tank is oriented north-south.....naaaaw! Good luck to you:).
 
Hey guys just found the forum and would like to say I love it. I've been working in a forge with my dad since I was a lil guy, making anything needed. Plows, chisels, tools, and of course knives and even a few swords. Just waned to add some pics of our last knife, and our shop set up. Hopefully I can learn a lot here, and also help out now and then.

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Nice knife. Wish i could get hold of some railway spikes.

HSO, I was sitting watching some lions this afternoon when i rememberd that i have a old motorbike chain. Now, if i roll it up and tack weld it just to stay rolled up, then weld a length of rod to hold on to, and finally heat it red hot and beat it sensless into a flat bar then remove the rod..........do you think it will work?

What does fluxing entail and is this esential for creating simple chain damuscas?
 
My dad built our forge in the late 70's. The firepot is an old hub out of some mining equipment, and the rest is just welded flat steel, with concrete poured in. We always burn coke for the best heat, and use a a shop vac plugged into an outlet controlled by a dimmer style switch so we can vary the speed and amount of air. We also have an old hand cranked blower on stand by if the power goes out.
 
I do not. Sorry I can't be of any help there. There are some good videos on you tube about it though. I've never done a damuscas knife, but I would like to some day. Heres a slightly better pic of our forge setup, and I have some video loading on youtube of our knife making if your intrested. leavedec17th-jan6th011.gif
 
Most definately. Quite a set up. Im still using vice grips to hold my steel. I need to get some decent b/smith pliers but cannot afford new ones at the moment. Im going to try get some from a local farming depot for cheaper.

When you get the vid up send us a link.
 
All of the tongs you see hanging there are handmade, with the exception of two pairs, one of which is a nail mold, the other is a .45 cal. round ball mold. As are the dippers and the shovel in the back ground and almost everything else we use for forging.
 
The whole north south thing is interesting. There will be "measurable" differences in the metal due to its alignment at cooling...measurable in the sense of using some sort of instrument...not necessarily by eye. The orientation of molecules of a hot material cooling down followed the magnetic field of the earth...doesn't have to be iron.

And you'd want to align the thing with a compass...magnetic north...rather than true north.

The hemisphere your'e in wouldn't matter unless you took this rather interesting hypothesis even farther and aligned the molecules not only lengthwise but pointing at the tip or the tang. On earth, North is positive and South is negative. So to align the molecules the same in both hemispheres, you'd face the same direction.

I cannot imagine that this would matter at all but it is interesting to ponder.

This is a really great thread. I am only sorry I cannot add anything to it.
 
do you think it will work?

What does fluxing entail and is this esential for creating simple chain damuscas?

Yes and Yes (but there's no such thing as "simple" chain damascus)

Without flux you will not get the chain to forge weld because of oxide formation. There's a lot of void space with chain and it is horrible material to try to work with. It is most certainly not a beginner's material and has little merit except the novelty. If you have some powdered nickle or nickel steel you can use that to help fill voids and enhance the pattern.

Clean the chain thoroughly of any dirt or rust or gunk or grease before tacking it together. You can use powdered borax laundry soap if you cant find welder's flux. Flux it heavily while you fold up the chain. Flux it again. Wrap it in steel wire as tight as possible. Tack weld it. Flux it some more. (notice I keep repeating "flux"?) Weld on your handle.

Heat it to orange and flux. Heat and beat just enough to make it stick together. Heat and draw out on the anvil. Flux. Sprinkle more high nickel powder, Heat, Flux, Fold, Beat. Repeat. You're trying to work a horribly inhomogeneous material into a homogeneous billet.

I heard the most accurate description of how to use motorcycle chain to make damascus, Put the chain on your bike and go get some steel to forge.

You're much much better off looking for leaf springs from trucks and mining equipment to work with. You're much better off scrounging some nickle steel to put between your spring steel to make pattern welded steel (damascus). But the best thing for you to do is avoid trying to make damascus until you can consistently forge tool/spring steel into blades without any problems. Then dive into damascus.
 
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