Discussion about Muzzleloading Pressure, Recoil, and Velocity posted in chuckhawks.com

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Muzzleloading Pressure, Recoil, and Velocity

By Randy Wakeman


For some reason, these three factors are often thought to be directly related, whether the muzzleloading propellant of choice is black powder, Pyrodex, Triple 7, or smokeless powder used as a black powder substitute. They are NOT, and for those interested in such matters, I'll touch on why.

For years, muzzleloading manufacturers have primarily taken the approach of listing maximum powder charges by volumetric grains, either without regard to projectile weight or mumbling a few incomprehensible footnotes about it somewhere in the back of a manual. The Hodgdon Powder Company, like some of their (very) few competitors, does give a maximum charge warning. For example, "100 grains of 50 grain black powder equivalent Triple Se7en pellets" as their maximum allowable charge. On a bottle of Triple Se7en loose powder FFg, you will see, "maximum loads-do not exceed" right beneath 100 grain T7 / 240 grain sabot, 100 grain T7 / 300 grain sabot, and a few other combinations.

Many muzzleloading manufacturers are far worse, giving you nothing to indicate what projectile weights are considered maximum, or even if there IS a maximum projectile weight. It is really past time for the muzzleloading world to grow up a tiny bit.

Most people will readily agree that propellant (gunpowder) produces expanding gas. If that identical type and amount of hot gas is used to push a 200 grain bullet or, alternatively, a 3500 grain cannon ball out of your barrel, it will make a huge difference in pressure. And that difference in projectile weight has everything to do with accuracy, safety, and a "maximum load."

Unfortunately, that is not made readily apparent in the new dark ages of "modern muzzleloading." If you are dumb, you'd better be tough, for muzzleloading manufacturers are not doing their job in describing their recommended loads properly.

In any good reloading manual you are given specific powder charges and bullet weights, with the resulting muzzle velocity and often pressure. Maximum "NEVER EXCEED" powder charges are clearly shown for each bullet weight so that you can be sure to stay below these levels, and be safe. Reloading manuals exist to keep you safe.

If you are a muzzleloader you are a reloader, no two ways about it. Only you control what enters your muzzle before you pull the trigger, and you need reliable information to help you do so properly. So that I can properly offend all the image-conscious muzzleloading manufacturers and all the tender-hearted so-called black powder substitute manufacturers equally, I'm here to tell you that they all royally stink at this. They obviously think you are too dumb to care, and far too dim-witted to comprehend the vital basics of what all competent reloaders have readily understood for decades and decades.

From the Lyman Black Powder Handbook, 2nd Edition, p.p. 171-172: 13,500 PSI, 15,400 PSI, 15,100 PSI, 16,800 PSI, 22,600 PSI, and 23,400 PSI. That is a spread from 13,500 PSI to 23,400 PSI, with one load developing over 73% more pressure than the other. So far, so what? It just looks like a bunch of numbers, and so it is.

However, all these pressures came from the SAME .50 caliber 22 inch 1-24 rate of twist test barrel. All these pressures were developed using the SAME 240 grain Hornady saboted bullet. All these pressures were developed using the SAME 100 grains volumetric measured charge of black powder or a black powder substitute.

Newer, hotter "subs" such as Triple Se7en are not represented, as most were not available when this testing occurred, back in 2001. I would hope that a few eyebrows are raised by now! There is NO SUCH THING as a true black powder substitute. Lyman Ballistic Laboratories is selling no powder, bullets, or projectiles. Their data is without bias; there is no agenda or specific point to prove, which is why their independent test results are referenced here.

One might automatically assume more velocity, more pressure. That assumption would be incorrect. In the above specific case, substitution of two 50 grain Pyrodex pellets produces 20,200 PSI maximum average pressure (MAP) and a muzzle velocity of 1690 fps. As documented by Lyman on these same pages, using 100 grains volumetric of Goex FFFg gives us a small velocity increase, but a dramatic peak pressure DROP to 15,400 PSI MAP. We can burn 120 grains of Goex FFFg, get a muzzle velocity of 1783 fps, and still shoot at a lower pressure of 18,700 PSI.

You will have more free recoil with the faster Goex load than the two pellet load, but less peak pressure. Assuming that more recoil always equals more pressure is also incorrect.

Higher velocity does not necessarily mean more pressure, and recoil does not automatically indicate higher or lower pressure. Not only that, heavier projectile weight does not automatically mean higher pressure, either. On p. 173 of the same Lyman manual, a 300 grain Hornady bullet/sabot pushed by 100 grains of Elephant FFg produces only 14,300 PSI. That same Elephant FFg produces more pressure with the lighter 240 grain Hornady XTP/sabot. Same way with the two pellet load: the tested pressure drops with the use of a 300 grain Hornady sabot compared to a 240 grain Hornady sabot.

The peak pressures cited are hardly the lowest pressures recorded in this barrel by black powder and black powder substitutes: 27,000 PSI, 29,000 PSI, and even 30,200 and 33,500 PSI peak pressures are published. No loose powder charge heavier than 120 grains was tested, so this is hardly any "limit."

If this reads like a confusing mess, you are reading correctly--that's exactly what it is. We have not even started to look at the differences caused by specific manufacturer's barrel tolerances, different rates of twist, shot start pressure, and rifling depth. Nor are the effects of temperature and barrel fouling condition addressed, and all sabot formulations are clearly not alike. Nor do different conical bullet styles and lead alloys produce the same results, though they may weigh the same.

I grow weary of the uneducated bile spouted by some in the industry that warn of the "higher pressures" of smokeless powder. That may be true, but it equally may NOT be true.

Consider that the maximum service pressures allowed by SAAMI for 28 gauge, 20 gauge, 16 gauge, and 12 gauge (2-3/4 in. and 3 in. shotshells) do not exceed 12,500 PSI in any case, yet all are smokeless powered. Every single black powder and black powder substitute load cited above smashes the rules of what you can use in your modern smokeless powder shotguns and deer-hunting slug guns. If all of this verifiable, independently documented information makes you wonder just a bit, then this article has served its purpose. I certainly do.
http://chuckhawks.com/muzzleloading_pressure.htm
 
Muzzleloading Pressure, Recoil, and Velocity

By Randy Wakeman


For some reason, these three factors are often thought to be directly related, whether the muzzleloading propellant of choice is black powder, Pyrodex, Triple 7, or smokeless powder used as a black powder substitute. They are NOT, and for those interested in such matters, I'll touch on why.

For years, muzzleloading manufacturers have primarily taken the approach of listing maximum powder charges by volumetric grains, either without regard to projectile weight or mumbling a few incomprehensible footnotes about it somewhere in the back of a manual. The Hodgdon Powder Company, like some of their (very) few competitors, does give a maximum charge warning. For example, "100 grains of 50 grain black powder equivalent Triple Se7en pellets" as their maximum allowable charge. On a bottle of Triple Se7en loose powder FFg, you will see, "maximum loads-do not exceed" right beneath 100 grain T7 / 240 grain sabot, 100 grain T7 / 300 grain sabot, and a few other combinations.

Many muzzleloading manufacturers are far worse, giving you nothing to indicate what projectile weights are considered maximum, or even if there IS a maximum projectile weight. It is really past time for the muzzleloading world to grow up a tiny bit.

Most people will readily agree that propellant (gunpowder) produces expanding gas. If that identical type and amount of hot gas is used to push a 200 grain bullet or, alternatively, a 3500 grain cannon ball out of your barrel, it will make a huge difference in pressure. And that difference in projectile weight has everything to do with accuracy, safety, and a "maximum load."

Unfortunately, that is not made readily apparent in the new dark ages of "modern muzzleloading." If you are dumb, you'd better be tough, for muzzleloading manufacturers are not doing their job in describing their recommended loads properly.

In any good reloading manual you are given specific powder charges and bullet weights, with the resulting muzzle velocity and often pressure. Maximum "NEVER EXCEED" powder charges are clearly shown for each bullet weight so that you can be sure to stay below these levels, and be safe. Reloading manuals exist to keep you safe.

If you are a muzzleloader you are a reloader, no two ways about it. Only you control what enters your muzzle before you pull the trigger, and you need reliable information to help you do so properly. So that I can properly offend all the image-conscious muzzleloading manufacturers and all the tender-hearted so-called black powder substitute manufacturers equally, I'm here to tell you that they all royally stink at this. They obviously think you are too dumb to care, and far too dim-witted to comprehend the vital basics of what all competent reloaders have readily understood for decades and decades.

From the Lyman Black Powder Handbook, 2nd Edition, p.p. 171-172: 13,500 PSI, 15,400 PSI, 15,100 PSI, 16,800 PSI, 22,600 PSI, and 23,400 PSI. That is a spread from 13,500 PSI to 23,400 PSI, with one load developing over 73% more pressure than the other. So far, so what? It just looks like a bunch of numbers, and so it is.

However, all these pressures came from the SAME .50 caliber 22 inch 1-24 rate of twist test barrel. All these pressures were developed using the SAME 240 grain Hornady saboted bullet. All these pressures were developed using the SAME 100 grains volumetric measured charge of black powder or a black powder substitute.

Newer, hotter "subs" such as Triple Se7en are not represented, as most were not available when this testing occurred, back in 2001. I would hope that a few eyebrows are raised by now! There is NO SUCH THING as a true black powder substitute. Lyman Ballistic Laboratories is selling no powder, bullets, or projectiles. Their data is without bias; there is no agenda or specific point to prove, which is why their independent test results are referenced here.

One might automatically assume more velocity, more pressure. That assumption would be incorrect. In the above specific case, substitution of two 50 grain Pyrodex pellets produces 20,200 PSI maximum average pressure (MAP) and a muzzle velocity of 1690 fps. As documented by Lyman on these same pages, using 100 grains volumetric of Goex FFFg gives us a small velocity increase, but a dramatic peak pressure DROP to 15,400 PSI MAP. We can burn 120 grains of Goex FFFg, get a muzzle velocity of 1783 fps, and still shoot at a lower pressure of 18,700 PSI.

You will have more free recoil with the faster Goex load than the two pellet load, but less peak pressure. Assuming that more recoil always equals more pressure is also incorrect.

Higher velocity does not necessarily mean more pressure, and recoil does not automatically indicate higher or lower pressure. Not only that, heavier projectile weight does not automatically mean higher pressure, either. On p. 173 of the same Lyman manual, a 300 grain Hornady bullet/sabot pushed by 100 grains of Elephant FFg produces only 14,300 PSI. That same Elephant FFg produces more pressure with the lighter 240 grain Hornady XTP/sabot. Same way with the two pellet load: the tested pressure drops with the use of a 300 grain Hornady sabot compared to a 240 grain Hornady sabot.

The peak pressures cited are hardly the lowest pressures recorded in this barrel by black powder and black powder substitutes: 27,000 PSI, 29,000 PSI, and even 30,200 and 33,500 PSI peak pressures are published. No loose powder charge heavier than 120 grains was tested, so this is hardly any "limit."

If this reads like a confusing mess, you are reading correctly--that's exactly what it is. We have not even started to look at the differences caused by specific manufacturer's barrel tolerances, different rates of twist, shot start pressure, and rifling depth. Nor are the effects of temperature and barrel fouling condition addressed, and all sabot formulations are clearly not alike. Nor do different conical bullet styles and lead alloys produce the same results, though they may weigh the same.

I grow weary of the uneducated bile spouted by some in the industry that warn of the "higher pressures" of smokeless powder. That may be true, but it equally may NOT be true.

Consider that the maximum service pressures allowed by SAAMI for 28 gauge, 20 gauge, 16 gauge, and 12 gauge (2-3/4 in. and 3 in. shotshells) do not exceed 12,500 PSI in any case, yet all are smokeless powered. Every single black powder and black powder substitute load cited above smashes the rules of what you can use in your modern smokeless powder shotguns and deer-hunting slug guns. If all of this verifiable, independently documented information makes you wonder just a bit, then this article has served its purpose. I certainly do.
http://chuckhawks.com/muzzleloading_pressure.htm

I bought a copy of the Lyman Handbook, and I was going to write a post, but on re-reading the chuckhawks.com article I decided I really could not improve on it. The pressures Lyman got on testing Pyrodex are scary, far more than actual black powder, but Rossi, CVA Magnum, and Knight all rate their rifles to use 3 each 50 grain pellets (Knight recommends Triple 7, which seems to be more energetic than Pyrodex)

upload_2022-3-4_16-4-9.jpeg
 
Yet ANOTHER post which is entered in the wrong sub-forum. This belongs in the Blackpowder sub-forum. Are the moderators ever present?
 
Yet ANOTHER post which is entered in the wrong sub-forum. This belongs in the Blackpowder sub-forum. Are the moderators ever present?
Actually, I considered posting it to the black powder forum, but as it discussed using smokeless powder in muzzleloaders, I thought it more appropriately posted here. Now, if there was a forum for muzzleloaders....
 
Consider that the maximum service pressures allowed by SAAMI for 28 gauge, 20 gauge, 16 gauge, and 12 gauge (2-3/4 in. and 3 in. shotshells) do not exceed 12,500 PSI in any case, yet all are smokeless powered. Every single black powder and black powder substitute load cited above smashes the rules of what you can use in your modern smokeless powder shotguns and deer-hunting slug guns. If all of this verifiable, independently documented information makes you wonder just a bit, then this article has served its purpose. I certainly do.
http://chuckhawks.com/muzzleloading_pressure.htm

Personally I wouldn't believe a word Randy Wakeman says. If you doubt the effects of smokeless powder in a muzzleloader, take a standard 2 3/4 shotgun shell apart and load all the components in a muzzleloader. It WILL blow it apart.
 
Personally I wouldn't believe a word Randy Wakeman says. If you doubt the effects of smokeless powder in a muzzleloader, take a standard 2 3/4 shotgun shell apart and load all the components in a muzzleloader. It WILL blow it apart.

You have tried the experiment described above? You measured the weights of the components? You know what the propellant from the shotshell was? Wakeman's description of the tests described in the Lyman Handbook are accurate, as I have seen for myself in my copy.
 
I've seen enough pictures of what happens with smokeless charges but if you want to believe a bp shotgun or rifle can handle it then good luck to you.
 
I've seen enough pictures of what happens with smokeless charges but if you want to believe a bp shotgun or rifle can handle it then good luck to you.

So, what you are saying is that you are making a judgement based on no actual experience, no actual data. The Lyman Handbook provides actual tests.
 
upload_2022-3-5_3-12-30.jpeg

The above is a copy of the Alliant Unique page for the 28 gauge shotshell loadings. None of the loadings produce pressures approaching what Pyrodex pellets produce when 3 pellets are used. They are much closer to what a single 50 grain pellet produces
 
View attachment 1063893

The above is a copy of the Alliant Unique page for the 28 gauge shotshell loadings. None of the loadings produce pressures approaching what Pyrodex pellets produce when 3 pellets are used. They are much closer to what a single 50 grain pellet produces

You can post all the charts you want to. I just want to see you load a smokeless charge in a muzzleloader and touch it off since you have so much faith in it.
 
You can post all the charts you want to. I just want to see you load a smokeless charge in a muzzleloader and touch it off since you have so much faith in it.

I have not posted anything about using smokeless in a muzzleloader on this site for a while, because when I used to I kept getting banned and the posts removed, but I mostly use Unique when I am testing my breechplugs and paper patched bullets, because it is so much cleaner and less expensive to shoot than Pyrodex or Triple 7.

I do not have any way to test pressures, but I did a bunch of velocity tests a few years ago with different powders and I can assure you that none of the rifles I used showed any indications of excessive pressures, like deformed primers.

Here are some of the results of those old tests:
12 grains of Universal - 369.2 grain projectile - 1151 fps
12 grains of Universal - 205.3 grain projectile - 1231 fps
7.3 grains of Universal - 316 grain projectile - 784 fps
I did another 12 tests with varying weights of Universal (a close clone of Unique) of up to 16 grains with no ill effects.

I did another series of tests with Li'l Gun, using between 15 and 27 grains. I found that there were some deformity of the primers at the higher end of those tests. I think the Li'l Gun produces higher pressures than Universal or Unique.

I did a third series of 17 tests using Clays powder, of various weights from 6 grains to 12 grains and projectiles varying from round balls of about 176 grains to 405 grains. There were no problems evidenced in any of these tests.

Sorry about not having any film, but I'm not really equipped for that. I measure my propellant and projectile to the nearest tenth of a grain with a digital scale, I make sure I know what propellant I am using. Essentially, I treat a muzzleloader as if I am handloading a cartridge.
 
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I have not posted anything about using smokeless in a muzzleloader on this site for a while, because when I used to I kept getting banned and the posts removed, but I mostly use Unique when I am testing my breechplugs and paper patched bullets, because it is so much cleaner and less expensive to shoot than Pyrodex or Triple 7.

I do not have any way to test pressures, but I did a bunch of velocity tests a few years ago with different powders and I can assure you that none of the rifles I used showed any indications of excessive pressures, like deformed primers.

Here are some of the results of those old tests:
12 grains of Universal - 369.2 grain projectile - 1151 fps
12 grains of Universal - 205.3 grain projectile - 1231 fps
7.3 grains of Universal - 316 grain projectile - 784 fps
I did another 12 tests with varying weights of Universal (a close clone of Unique) of up to 16 grains with no ill effects.

I did another series of tests with Li'l Gun, using between 15 and 27 grains. I found that there were some deformity of the primers at the higher end of those tests. I think the Li'l Gun produces higher pressures than Universal or Unique.

I did a third series of 17 tests using Clays powder, of various weights from 6 grains to 12 grains and projectiles varying from round balls of about 176 grains to 405 grains. There were no problems evidenced in any of these tests.

Sorry about not having any film, but I'm not really equipped for that. I measure my propellant and projectile to the nearest tenth of a grain with a digital scale, I make sure I know that propellant I am using. Essentially, I treat a muzzleloader as if I am handloading a cartridge.

PPS : The rifles I use are Rossi muzzleloaders, CVA Optima and Optima Pro Magnums, and a couple of Knights. I also have a couple of Remington 700 ML's but I do not use them much.
 
Ok, I understand that BP manuals on reloading leave much to be desired, but why in Gods name would anyone want to use nitro powders in muzzleloaders ? If you want to use or promote nitro powders then I would suggest you do it somewhere other than a muzzle loading forum. If I were a moderator you'd be banned for life ! This whole thread is a crock of **** that should have been taken down as soon as it was posted.
 
Ok, I understand that BP manuals on reloading leave much to be desired, but why in Gods name would anyone want to use nitro powders in muzzleloaders ? If you want to use or promote nitro powders then I would suggest you do it somewhere other than a muzzle loading forum. If I were a moderator you'd be banned for life ! This whole thread is a crock of **** that should have been taken down as soon as it was posted.

Re your post: "My mind is made up. Do not confuse me with facts."

As for why someone would use smokeless powders in muzzle loaders, they burn cleaner, are less expensive to use, and they can be used safely if one treats them as if one is handloading a cartridge.

I was aware of the bias against smokeless powders among the muzzleloading community - as you have so clearly shown - so I did not post any threads until I had data supporting just how strong some of the modern break action inlines are.
Any 50 caliber rifle rated for 3 each 50 grain Pyrodex pellets - which the Lyman Handbook says tests out at 27,000 psi - is certainly strong enough to load moderate amounts of Unique.

60 years ago I helped a friend load 45-70 cartridges for original trapdoor Springfields with 500 grain projectiles and 13 grains of Unique. He shot them quite safely.
 
In England it's standard practice to use smokeless in cap and ball revolvers, and I'd assume single shot pistols. It requires modifying the revolver to take primers instead of caps, smokeless being harder to ignite. The driving reason for this is cartridge revolvers being essentially banned, and having to shoot indoors where black powder is not welcome.
 
I saw a video a while back where a couple of guys took an old CVA Hawken and tried to blow it up using smokeless powder. After many attempts they finally stuffed as much powder as possible in it and blocked the barrel as tightly as they could basically making an octagon pipe bomb. The end results were spectacular, barrel was split and the stock turned into toothpicks. Personally I wouldn't do it, however if it came down to a outright survival situation... maybe following a reloading manual for light loads could be a way to get by.
 
In England it's standard practice to use smokeless in cap and ball revolvers, and I'd assume single shot pistols. It requires modifying the revolver to take primers instead of caps, smokeless being harder to ignite. The driving reason for this is cartridge revolvers being essentially banned, and having to shoot indoors where black powder is not welcome.

This, about England, is news to me. However, Unique works well with #11 primers, from my own experience using it in a Knight LK-93 and a T/C Woods Rifle.
 
I saw a video a while back where a couple of guys took an old CVA Hawken and tried to blow it up using smokeless powder. After many attempts they finally stuffed as much powder as possible in it and blocked the barrel as tightly as they could basically making an octagon pipe bomb. The end results were spectacular, barrel was split and the stock turned into toothpicks. Personally I wouldn't do it, however if it came down to a outright survival situation... maybe following a reloading manual for light loads could be a way to get by.

I posted this in March of 2018. The link no longer works.
A month or so ago I found this video on the internet. In it some 'good ol' boys' destroy some nice rifles, ostensibly to demonstrate that smokeless powder should never be used in muzzleloaders not specifically designed for it, such as the discontinued Savage 10ML and a few custom conversions.

https://9tube.me/watch?v=en384qVqrug

What the video actually showed me is that it is actually quite difficult to convert a modern black powder muzzleloader into a pipe bomb. In the video, they try to destroy it with a double load - 160 grains of FFG Swiss - with no visible effect. A barrel full of FFG Swiss splits the stock and knocks the butt plate loose. They then try the volumetric equivalent of 80 grains of H110. This causes a bulge in the barrel.

To give you an idea of how much of an overload this is, the MAXIMUM load Hodgedon recommends for the 454 Casull is 38.2 grains behind a 240 grain bullet, and lists the pressure as 51,300 COP. If 80 grains would fit in a 454 Casull I hate to think what sort of pressures would develop.

They then manage to destroy the rifle with the volumetric equivalent of 80 grains of Hodgedon Titegroup. The maximum Hodgedon recommends behind a 180 grain bullet in a 44 Remington Magnum is 7.4 grains, giving a pressure of 39,000 CUP.
 
Interesting stuff. Back in the 90's I worked up some .45-70 loads using light charges of IMR 3031 and shot them out of a '73 Springfield using 405 gr bullets cast in pure linotype and SPG lube. Those extra hard and slightly larger bullets would grab the faint rifling in my bore and improved accuracy dramatically. These days I just stick to black powder but accuracy through my sewer pipe bore is generally not that great.
 
I had a paragraph written about Randy and Toby Bridges but after reading it, had second thoughts about how a Christian should comport oneself.
Interesting dialogue between the two on smokeless muzzle loaders. I'll leave it at that.
 
I had a paragraph written about Randy and Toby Bridges but after reading it, had second thoughts about how a Christian should comport oneself.
Interesting dialogue between the two on smokeless muzzle loaders. I'll leave it at that.

Got a link to that dialog? I am willing to read any opinion, especially if it is different from my own. I've seldom learned anything from people who agree with me.
 
https://blackhorn209.com/load-data/

This is from the Blackhorn 209 cartridge load data page. The muzzle loader page does not give pressures.

upload_2022-3-11_9-20-34.jpeg

From the Muzzle Loading page, 80 grains volumetric equivalent is given as 56 grains weighed, 100 grains equivalent is given as 70 grains weighed, and 120 grains equivalent is given as 84 grains weighed. I particularly refer you to the pressures given the 30-30 line, the 45-110-55, and the 50-90 line. These pressures far exceed any pressures produced by real black powder.
 
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