Thank you Chris for the kind words, but I believe you give me way too much credit! But I'll mull this over as I look aty a seal and will see if I can get it in my head right.
One question though: Is the area where you're trimming inside the piston, so the cut surface doesn't actually contact the chamber wall?
Cobalt,
You got it! That edge. Trim that to bottom of the of the next flat surface (45 degrees) and leave about a half mm of flat surface on the front. With that strong back taper on the seal (less cocking effort and more flexibility at front seal edge), that added trim job further adds to the flexibility and ease of sealing.